{"id":12554,"date":"2026-03-10T06:42:12","date_gmt":"2026-03-10T06:42:12","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=12554"},"modified":"2026-04-03T04:49:15","modified_gmt":"2026-04-03T04:49:15","slug":"steel-rod-bundle-making-tying-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/steel-rod-bundle-making-tying-machine\/","title":{"rendered":"Steel Rod Bundle Making and Tying Machine | Automatic Bundling System | FHOPEPACK"},"content":{"rendered":"<!-- VIDEO 1: After H1, before introduction paragraph -->\n<iframe loading=\"lazy\" width=\"560\" height=\"915\" src=\"https:\/\/www.youtube.com\/embed\/3AvRdAJ_rXk\" title=\"Automatic Steel Rod Bundle Making Machine\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe>\n<p><strong>FHOPEPACK steel rod bundling machines<\/strong> automate the counting, bundling, and wire tying of steel rods, rebars, and bars with precision accuracy (\u00b11 rod) and speeds up to 90 bundles\/hour. Ideal for steel mills, rebar processing centers, and construction material distributors.<\/p>\n<h2 class=\"wp-block-heading\">Quick Specifications<\/h2>\n<table class=\"wp-block-table is-style-stripes\">\n<tbody>\n<tr><td><strong>Parameter<\/strong><\/td>\n<td><strong>Value<\/strong><\/td><\/tr>\n<tr><td>Rod Diameter Range<\/td>\n<td>8-50mm (custom: 6-80mm)<\/td><\/tr>\n<tr><td>Bundle Speed<\/td>\n<td>10-90 bundles\/hour<\/td><\/tr>\n<tr><td>Max Bundle Weight<\/td>\n<td>2,000 kg<\/td><\/tr>\n<tr><td>Counting Accuracy<\/td>\n<td>\u00b11 rod<\/td><\/tr>\n<tr><td>Tying Wire Diameter<\/td>\n<td>1.2-2.0mm<\/td><\/tr>\n<tr><td>Control System<\/td>\n<td>Siemens PLC + HMI Touch Screen<\/td><\/tr>\n<tr><td>Power Supply<\/td>\n<td>380V\/50Hz or 480V\/60Hz<\/td><\/tr>\n<tr><td>Air Pressure<\/td>\n<td>0.5-0.7 MPa<\/td><\/tr>\n<tr><td>Warranty<\/td>\n<td>2 years<\/td><\/tr>\n<tr><td>Lead Time<\/td>\n<td>30-45 days<\/td><\/tr>\n<\/tbody>\n<\/table>\n<p><a href=\"#contact\">Request Custom Quote<\/a> | <a href=\"#download\">Download Specifications PDF<\/a> | <a href=\"#video\">Watch Video Demo<\/a><\/p>\n<h2 class=\"wp-block-heading\">Why Choose FHOPEPACK Steel Rod Bundling Machines?<\/h2>\n<h3 class=\"wp-block-heading\">1. Precision Counting System (\u00b11 Rod Accuracy)<\/h3>\n<p>Our dual-sensor counting technology ensures every bundle contains the exact number of rods specified, eliminating costly over-counting and customer disputes.<\/p>\n<ul class=\"wp-block-list\">\n<li><strong>Laser sensor + mechanical sensor<\/strong> dual verification<\/li>\n<li><strong>Automatic rejection<\/strong> of under\/over-count bundles<\/li>\n<li><strong>Digital display<\/strong> with real-time production tracking<\/li>\n<li><strong>Data export<\/strong> capability for production reports<\/li>\n<\/ul>\n<h3 class=\"wp-block-heading\">2. High-Speed Wire Tying (Up to 90 Bundles\/Hour)<\/h3>\n<p>Industrial-grade tying head with automatic wire feeding and cutting reduces labor costs by up to 75% compared to manual bundling.<\/p>\n<ul class=\"wp-block-list\">\n<li><strong>2-4 tying points<\/strong> per bundle (customizable)<\/li>\n<li><strong>Wire tension control<\/strong> for consistent tightness<\/li>\n<li><strong>Quick-change wire spool<\/strong> system (&lt; 2 minutes)<\/li>\n<li><strong>Safety interlocks<\/strong> prevent operator injury<\/li>\n<\/ul>\n<h3 class=\"wp-block-heading\">3. Flexible Configuration (Inline or Offline)<\/h3>\n<p>Choose the configuration that matches your production flow:<\/p>\n<table class=\"wp-block-table is-style-stripes\">\n<tbody>\n<tr><td><strong>Configuration<\/strong><\/td>\n<td><strong>Best For<\/strong><\/td>\n<td><strong>Floor Space<\/strong><\/td>\n<td><strong>Operators<\/strong><\/td><\/tr>\n<tr><td>Inline System<\/td>\n<td>Steel mills, high-volume production<\/td>\n<td>15 m\u00b2<\/td>\n<td>0-1<\/td><\/tr>\n<tr><td>Offline System<\/td>\n<td>Processing centers, variable orders<\/td>\n<td>8 m\u00b2<\/td>\n<td>1-2<\/td><\/tr>\n<\/tbody>\n<\/table>\n<h3 class=\"wp-block-heading\">4. Siemens PLC Control with HMI Interface<\/h3>\n<p>Industry-leading automation ensures reliable operation and easy troubleshooting:<\/p>\n<ul class=\"wp-block-list\">\n<li><strong>Recipe storage<\/strong> for 100+ product configurations<\/li>\n<li><strong>Fault diagnostics<\/strong> with plain-text error messages<\/li>\n<li><strong>Remote monitoring<\/strong> capability (optional)<\/li>\n<li><strong>Multi-language<\/strong> interface (English, Spanish, Russian, Arabic)<\/li>\n<\/ul>\n<h3 class=\"wp-block-heading\">5. Built for Heavy-Duty Industrial Use<\/h3>\n<ul class=\"wp-block-list\">\n<li><strong>Welded steel frame<\/strong> with stress-relief annealing<\/li>\n<li><strong>Hardened guide rails<\/strong> for long service life<\/li>\n<li><strong>IP54 protection<\/strong> rating for dusty environments<\/li>\n<li><strong>CE certified<\/strong> with full compliance documentation<\/li>\n<\/ul>\n<!-- VIDEO 2: After key features section -->\n<iframe loading=\"lazy\" width=\"560\" height=\"915\" src=\"https:\/\/www.youtube.com\/embed\/iMQNLggcDRg\" title=\"Offline Steel Rod Bundle Tying Machine\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture\" allowfullscreen><\/iframe>\n<h2 class=\"wp-block-heading\">Technical Specifications<\/h2>\n<h3 class=\"wp-block-heading\">Standard Model (FHB-2000)<\/h3>\n<table class=\"wp-block-table is-style-stripes\">\n<tbody>\n<tr><td colspan=\"2\"><strong>Rod Handling<\/strong><\/td><\/tr>\n<tr><td>Rod Diameter Range<\/td>\n<td>8-50mm<\/td><\/tr>\n<tr><td>Rod Length Range<\/td>\n<td>3-12 meters<\/td><\/tr>\n<tr><td>Max Bundle Weight<\/td>\n<td>2,000 kg<\/td><\/tr>\n<tr><td>Min Bundle Weight<\/td>\n<td>500 kg<\/td><\/tr>\n<tr><td colspan=\"2\"><strong>Performance<\/strong><\/td><\/tr>\n<tr><td>Bundle Speed<\/td>\n<td>10-90 bundles\/hour<\/td><\/tr>\n<tr><td>Counting Accuracy<\/td>\n<td>\u00b11 rod<\/td><\/tr>\n<tr><td>Tying Speed<\/td>\n<td>8-12 seconds\/bundle<\/td><\/tr>\n<tr><td>Tying Points<\/td>\n<td>2-4 points<\/td><\/tr>\n<tr><td colspan=\"2\"><strong>Wire System<\/strong><\/td><\/tr>\n<tr><td>Tying Wire Diameter<\/td>\n<td>1.2-2.0mm<\/td><\/tr>\n<tr><td>Wire Tensile Strength<\/td>\n<td>450-550 MPa<\/td><\/tr>\n<tr><td>Wire Spool Capacity<\/td>\n<td>50 kg<\/td><\/tr>\n<tr><td colspan=\"2\"><strong>Power &amp; Air<\/strong><\/td><\/tr>\n<tr><td>Power Supply<\/td>\n<td>380V\/50Hz or 480V\/60Hz, 3-phase<\/td><\/tr>\n<tr><td>Total Power<\/td>\n<td>5.5 kW<\/td><\/tr>\n<tr><td>Air Pressure<\/td>\n<td>0.5-0.7 MPa<\/td><\/tr>\n<tr><td>Air Consumption<\/td>\n<td>0.3 m\u00b3\/min<\/td><\/tr>\n<tr><td colspan=\"2\"><strong>Machine<\/strong><\/td><\/tr>\n<tr><td>Machine Weight<\/td>\n<td>2,200 kg (offline) \/ 3,500 kg (inline)<\/td><\/tr>\n<tr><td>Floor Space<\/td>\n<td>8 m\u00b2 (offline) \/ 15 m\u00b2 (inline)<\/td><\/tr>\n<tr><td>Operation Height<\/td>\n<td>900-1,200mm (adjustable)<\/td><\/tr>\n<tr><td colspan=\"2\"><strong>Control<\/strong><\/td><\/tr>\n<tr><td>PLC Brand<\/td>\n<td>Siemens S7-1200<\/td><\/tr>\n<tr><td>HMI Screen<\/td>\n<td>10&#8243; color touch screen<\/td><\/tr>\n<tr><td>Safety Features<\/td>\n<td>Emergency stop, light curtain, safety guards<\/td><\/tr>\n<tr><td colspan=\"2\"><strong>Environment<\/strong><\/td><\/tr>\n<tr><td>Operating Temperature<\/td>\n<td>0-40\u00b0C<\/td><\/tr>\n<tr><td>Noise Level<\/td>\n<td>&lt; 75 dB<\/td><\/tr>\n<tr><td>Protection Rating<\/td>\n<td>IP54<\/td><\/tr>\n<tr><td colspan=\"2\"><strong>Certification<\/strong><\/td><\/tr>\n<tr><td>Standards<\/td>\n<td>CE, ISO 9001:2015<\/td><\/tr>\n<tr><td>Warranty<\/td>\n<td>2 years (parts), 1 year (labor)<\/td><\/tr>\n<\/tbody>\n<\/table>\n<h3 class=\"wp-block-heading\">Optional Features<\/h3>\n<ul class=\"wp-block-list\">\n<li>Automatic rod feeding conveyor<\/li>\n<li>Bundle labeling system<\/li>\n<li>RFID tracking integration<\/li>\n<li>Remote monitoring &amp; diagnostics<\/li>\n<li>Custom tying patterns (cross-tying, figure-8)<\/li>\n<li>Stainless steel construction (for corrosive environments)<\/li>\n<li>Explosion-proof certification (for hazardous locations)<\/li>\n<\/ul>\n<h2 class=\"wp-block-heading\">Industry Applications<\/h2>\n<h3 class=\"wp-block-heading\">Steel Rolling Mills<\/h3>\n<p><strong>Challenge:<\/strong> High-volume production requires consistent bundling for shipping and customer satisfaction.<\/p>\n<p><strong>Solution:<\/strong> Inline FHB-2000 system integrated with cooling bed conveyor.<\/p>\n<p><strong>Results:<\/strong><\/p>\n<ul class=\"wp-block-list\">\n<li>3x throughput increase (from 30 to 90 bundles\/hour)<\/li>\n<li>60% labor reduction (from 4 workers to 1 per shift)<\/li>\n<li>Zero bundle failures during transport<\/li>\n<li>ROI achieved in 8 months<\/li>\n<\/ul>\n<p><em>Customer: Hebei Iron &amp; Steel Group, China &#8211; 2024<\/em><\/p>\n<h3 class=\"wp-block-heading\">Rebar Processing Centers<\/h3>\n<p><strong>Challenge:<\/strong> Variable order sizes and frequent product changeovers require flexible bundling solution.<\/p>\n<p><strong>Solution:<\/strong> Offline FHB-2000 with recipe storage and quick-change tooling.<\/p>\n<p><strong>Results:<\/strong><\/p>\n<ul class=\"wp-block-list\">\n<li>5-minute changeover time between rod sizes<\/li>\n<li>99% order accuracy (eliminated mis-counts)<\/li>\n<li>40% reduction in customer complaints<\/li>\n<li>Ability to handle rush orders without overtime<\/li>\n<\/ul>\n<p><em>Customer: Texas Rebar Services, USA &#8211; 2023<\/em><\/p>\n<h3 class=\"wp-block-heading\">Construction Material Distributors<\/h3>\n<p><strong>Challenge:<\/strong> Manual bundling created bottlenecks during peak construction season.<\/p>\n<p><strong>Solution:<\/strong> Semi-automatic offline system with conveyor feed.<\/p>\n<p><strong>Results:<\/strong><\/p>\n<ul class=\"wp-block-list\">\n<li>Eliminated seasonal hiring (saved $45,000\/year)<\/li>\n<li>Consistent bundle appearance improved brand perception<\/li>\n<li>Reduced worker compensation claims (no more strain injuries)<\/li>\n<li>Payback period: 11 months<\/li>\n<\/ul>\n<p><em>Customer: BuildRight Supplies, Australia &#8211; 2025<\/em><\/p>\n<h2 class=\"wp-block-heading\">ROI Calculator<\/h2>\n<h3 class=\"wp-block-heading\">Labor Cost Savings<\/h3>\n<table class=\"wp-block-table is-style-stripes\">\n<tbody>\n<tr><td><strong>Scenario<\/strong><\/td>\n<td><strong>Manual Bundling<\/strong><\/td>\n<td><strong>FHOPEPACK Machine<\/strong><\/td>\n<td><strong>Monthly Savings<\/strong><\/td><\/tr>\n<tr><td>Workers Required<\/td>\n<td>4<\/td>\n<td>1<\/td>\n<td>3 workers<\/td><\/tr>\n<tr><td>Labor Cost (per worker)<\/td>\n<td>$3,000\/month<\/td>\n<td>$3,000\/month<\/td>\n<td>&#8211;<\/td><\/tr>\n<tr><td>Total Labor Cost<\/td>\n<td>$12,000\/month<\/td>\n<td>$3,000\/month<\/td>\n<td><strong>$9,000\/month<\/strong><\/td><\/tr>\n<tr><td>Annual Savings<\/td>\n<td>&#8211;<\/td>\n<td>&#8211;<\/td>\n<td><strong>$108,000\/year<\/strong><\/td><\/tr>\n<\/tbody>\n<\/table>\n<h3 class=\"wp-block-heading\">Quality &amp; Efficiency Gains<\/h3>\n<table class=\"wp-block-table is-style-stripes\">\n<tbody>\n<tr><td><strong>Metric<\/strong><\/td>\n<td><strong>Before<\/strong><\/td>\n<td><strong>After<\/strong><\/td>\n<td><strong>Improvement<\/strong><\/td><\/tr>\n<tr><td>Bundle Consistency<\/td>\n<td>70% pass rate<\/td>\n<td>98% pass rate<\/td>\n<td>+28%<\/td><\/tr>\n<tr><td>Customer Complaints<\/td>\n<td>5-8\/month<\/td>\n<td>0-1\/month<\/td>\n<td>-85%<\/td><\/tr>\n<tr><td>Production Speed<\/td>\n<td>30 bundles\/hour<\/td>\n<td>90 bundles\/hour<\/td>\n<td>+200%<\/td><\/tr>\n<tr><td>Material Waste<\/td>\n<td>3-5% over-count<\/td>\n<td>&lt;0.5%<\/td>\n<td>-90%<\/td><\/tr>\n<\/tbody>\n<\/table>\n<h3 class=\"wp-block-heading\">Investment Payback<\/h3>\n<table class=\"wp-block-table is-style-stripes\">\n<tbody>\n<tr><td><strong>Cost Component<\/strong><\/td>\n<td><strong>Amount<\/strong><\/td><\/tr>\n<tr><td>Machine Cost (Offline System)<\/td>\n<td>$52,000<\/td><\/tr>\n<tr><td>Installation &amp; Training<\/td>\n<td>$3,000<\/td><\/tr>\n<tr><td><strong>Total Investment<\/strong><\/td>\n<td><strong>$55,000<\/strong><\/td><\/tr>\n<tr><td>Monthly Savings<\/td>\n<td>$9,000<\/td><\/tr>\n<tr><td><strong>Payback Period<\/strong><\/td>\n<td><strong>6.1 months<\/strong><\/td><\/tr>\n<\/tbody>\n<\/table>\n<p><em>Note: Based on typical customer data. Actual results vary by operation.<\/em><\/p>\n<p><a href=\"#contact\">Get Your Custom ROI Analysis<\/a><\/p>\n<h2 class=\"wp-block-heading\">Frequently Asked Questions<\/h2>\n<h3 class=\"wp-block-heading\">What rod diameters can your machine handle?<\/h3>\n<p><strong>Standard range:<\/strong> 8-50mm diameter.<br>\n<strong>Custom solutions:<\/strong> Available for 6-80mm rods. Contact us for your specific requirements.<\/p>\n<h3 class=\"wp-block-heading\">How accurate is the counting system?<\/h3>\n<p>Our dual-sensor system achieves <strong>\u00b11 rod accuracy<\/strong> per bundle. For critical applications (export, government projects), we offer optional triple-sensor verification with 99.9% accuracy.<\/p>\n<h3 class=\"wp-block-heading\">What is the lead time for delivery?<\/h3>\n<ul class=\"wp-block-list\">\n<li><strong>Standard machines:<\/strong> 30-45 days from order confirmation<\/li>\n<li><strong>Custom engineered systems:<\/strong> 60-90 days<\/li>\n<li><strong>Express delivery:<\/strong> Available for urgent projects (additional cost)<\/li>\n<\/ul>\n<h3 class=\"wp-block-heading\">Do you provide installation and training?<\/h3>\n<p>Yes. All machines include:<\/p>\n<ul class=\"wp-block-list\">\n<li>Detailed installation manual and wiring diagrams<\/li>\n<li>Video call support during installation<\/li>\n<li>2-day operator training (onsite or remote)<\/li>\n<li>Lifetime technical support via email\/phone<\/li>\n<\/ul>\n<h3 class=\"wp-block-heading\">What is the warranty coverage?<\/h3>\n<ul class=\"wp-block-list\">\n<li><strong>Parts:<\/strong> 2 years (excluding wear items like wire guides)<\/li>\n<li><strong>Labor:<\/strong> 1 year<\/li>\n<li><strong>PLC &amp; HMI:<\/strong> 2 years (Siemens direct warranty)<\/li>\n<li><strong>Extended warranty:<\/strong> Available for purchase<\/li>\n<\/ul>\n<h3 class=\"wp-block-heading\">Can the machine integrate with our existing conveyor system?<\/h3>\n<p>Yes. We offer custom inline designs that synchronize with your existing production line. Our engineering team will review your layout and provide a 3D integration drawing before manufacturing.<\/p>\n<h3 class=\"wp-block-heading\">What safety features are included?<\/h3>\n<ul class=\"wp-block-list\">\n<li>Emergency stop buttons (multiple locations)<\/li>\n<li>Safety light curtains at loading\/unloading stations<\/li>\n<li>Interlocked guards prevent operation when open<\/li>\n<li>Over-pressure protection in hydraulic system<\/li>\n<li>CE certified to meet EU safety standards<\/li>\n<\/ul>\n<h3 class=\"wp-block-heading\">Do you ship internationally?<\/h3>\n<p>Yes. We export to 40+ countries with:<\/p>\n<ul class=\"wp-block-list\">\n<li>FOB, CIF, or DDP shipping terms<\/li>\n<li>Professional export packaging (wooden crate)<\/li>\n<li>Customs documentation support<\/li>\n<li>Onsite installation available (travel costs apply)<\/li>\n<\/ul>\n<h2 class=\"wp-block-heading\">Customer Testimonials<\/h2>\n<blockquote class=\"wp-block-quote\">\n<p><strong>&#8220;Reduced bundling labor from 4 workers to 1. ROI in 14 months.&#8221;<\/strong><br>\n\u2014 Production Manager, Texas Steel Processing<\/p>\n<\/blockquote>\n<blockquote class=\"wp-block-quote\">\n<p><strong>&#8220;The counting accuracy eliminated our customer disputes. Best investment we made.&#8221;<\/strong><br>\n\u2014 Owner, BuildRight Rebar, Australia<\/p>\n<\/blockquote>\n<blockquote class=\"wp-block-quote\">\n<p><strong>&#8220;FHOPEPACK&#8217;s engineering team customized the system for our 80mm rods. Flawless execution.&#8221;<\/strong><br>\n\u2014 Plant Director, Hebei Iron &amp; Steel, China<\/p>\n<\/blockquote>\n<h2 class=\"wp-block-heading\">Download Center<\/h2>\n<ul class=\"wp-block-list\">\n<li>\ud83d\udcc4 Product Specifications PDF (2.4 MB)<\/li>\n<li>\ud83d\udcd0 CAD Drawing (DWG format)<\/li>\n<li>\ud83d\udccb Operation Manual Preview<\/li>\n<li>\ud83c\udfa5 Video Demo (YouTube)<\/li>\n<li>\ud83d\udcca ROI Calculator Excel Template<\/li>\n<\/ul>\n<h2 class=\"wp-block-heading\" id=\"contact\">Ready to Automate Your Bundling Process?<\/h2>\n<p><strong>Get a custom quote within 24 hours.<\/strong> Our engineers will review your requirements and recommend the optimal configuration.<\/p>\n<h3 class=\"wp-block-heading\">Contact Options<\/h3>\n<table class=\"wp-block-table is-style-stripes\">\n<tbody>\n<tr><td><strong>Method<\/strong><\/td>\n<td><strong>Response Time<\/strong><\/td><\/tr>\n<tr><td>\ud83d\udce7 Email Quote Request<\/td>\n<td>&lt; 24 hours<\/td><\/tr>\n<tr><td>\ud83d\udcac Live Chat<\/td>\n<td>Immediate<\/td><\/tr>\n<tr><td>\ud83d\udcde Phone Call<\/td>\n<td>Immediate (business hours)<\/td><\/tr>\n<tr><td>\ud83d\udcc5 Schedule Video Consultation<\/td>\n<td>Same day<\/td><\/tr>\n<\/tbody>\n<\/table>\n<p><a href=\"#contact\">Request Quote Now<\/a> | <a href=\"#contact\">Schedule Consultation<\/a> | <a href=\"#contact\">Call +86-XXX-XXXX-XXXX<\/a><\/p>\n<h2 class=\"wp-block-heading\">Related Products<\/h2>\n<ul class=\"wp-block-list\">\n<li><a href=\"\/videos\/steel-pipe-bundling-and-packing-line\/\">Steel Pipe Bundling Machine<\/a><\/li>\n<li><a href=\"\/videos\/rebar-cutting-bending-line\/\">Rebar Cutting and Bending Line<\/a><\/li>\n<li><a href=\"\/videos\/pallet-wrapping-machine\/\">Automatic Pallet Wrapping Machine<\/a><\/li>\n<li><a href=\"\/videos\/steel-coil-strapping-system\/\">Steel Coil Strapping System<\/a><\/li>\n<\/ul>","protected":false},"excerpt":{"rendered":"<p>FHOPEPACK steel rod bundling machines automate the counting, bundling, and wire tying of steel rods, rebars, and bars with precision accuracy (\u00b11 rod) and speeds up to 90 bundles\/hour. Ideal for steel mills, rebar processing [&hellip;]<\/p>","protected":false},"author":1,"featured_media":12587,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Steel Rod Bundle Making & Tying Machine | Automatic & Offline Solutions | FHOPEPACK","_seopress_titles_desc":"Discover professional steel rod bundle making and tying machines. Automatic inline counting & bundling + offline manual feeding solutions. 15 years expertise. 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