{"id":1219,"date":"2018-07-04T06:39:40","date_gmt":"2018-07-04T06:39:40","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=1219"},"modified":"2026-10-27T06:19:05","modified_gmt":"2026-10-27T06:19:05","slug":"pet-belt-coils-wrapping-machine","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/pet-belt-coils-wrapping-machine\/","title":{"rendered":"High-Precision PET Strapping Belt Coil Wrapping Machine: Engineering Guide &#038; FPCA Series Specifications"},"content":{"rendered":"<blockquote>\n<p><strong>Executive Summary<\/strong><\/p>\n<p>High-tensile Polyester (PET) strapping coils rely on precise edge integrity for seamless operation in automated strapping heads and manual friction-weld tools. Dropped coils, edge fraying, or coil telescoping inevitably cause catastrophic jamming in high-speed downstream packaging lines. The FHOPE FPCA-300 and FPCA-200 orbital coil wrappers execute a radial through-the-eye wrapping cycle: an orbital rotating ring passes stretch film through the center core while heavy-duty cradle rollers rotate the coil along its horizontal axis. This delivers a sealed, moisture-proof, and structural protective envelope across both critical outer edges, the cylindrical outer face, and the inner core wall in under 40 seconds.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"940\" height=\"535\" src=\"https:\/\/www.youtube.com\/embed\/Y6WVv728V2E\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2>Table of Contents<\/h2>\n<ul>\n<li><a href=\"#why-pet-belt-coils-require-through-the-eye-wrapping\">Why PET Belt Coils Require Through-the-Eye Wrapping<\/a><\/li>\n<li><a href=\"#kinematic-wrapping-sequence\">Kinematic Wrapping Sequence<\/a><\/li>\n<li><a href=\"#machine-engineering-data-fpca-300--fpca-200\">Machine Engineering Data (FPCA-300 \/ FPCA-200)<\/a><\/li>\n<li><a href=\"#cycle-time-kinematics-and-film-consumption-calculations\">Cycle Time, Kinematics, and Film Consumption Calculations<\/a><\/li>\n<li><a href=\"#film-selection--material-compatibility\">Film Selection &amp; Material Compatibility<\/a><\/li>\n<li><a href=\"#engineering-selection--procurement-checklist\">Engineering Selection &amp; Procurement Checklist<\/a><\/li>\n<li><a href=\"#safety-interlocks-and-ce-compliance\">Safety Interlocks and CE Compliance<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step-technical-proposal--rfq\">Next Step: Technical Proposal &amp; RFQ<\/a><\/li>\n<li><a href=\"#related-reading--resources\">Related Reading &amp; Resources<\/a><\/li>\n<li><a href=\"#standards--technical-references\">Standards &amp; Technical References<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2>Why PET Belt Coils Require Through-the-Eye Wrapping<\/h2>\n<p>A finished PET strapping coil consists of tightly wound, slit monofilament strap layers held under residual circumferential winding tension. Unlike rigid metal coils, PET strapping exhibits distinct physical vulnerabilities during handling and logistics:<\/p>\n<ol>\n<li><strong>Edge Notch Sensitivity &amp; Splitting<\/strong>: PET strapping has high longitudinal tensile strength but pronounced notch sensitivity. A 1 mm ding, burr, or dent on the outer edge from floor contact or pallet shifting creates a critical stress riser. Under automated tensioning tools (often pulling 2,000 N to 4,500 N), edge nicks cause immediate strap snap-offs and tool jams.<\/li>\n<li><strong>Coil Telescoping (Axial Core Dislocation)<\/strong>: When stacked horizontally or transported on rough terrain, vibration causes the inner strap windings to shift axially relative to the outer layers. Once telescoping starts, the coil binds inside uncoiler dispensers.<\/li>\n<li><strong>Atmospheric Contamination<\/strong>: Industrial dust, airborne oil, and moisture settling between strap windings degrade ultrasonic and friction-melt welding strength during high-speed strapping.<\/li>\n<\/ol>\n<p>Conventional external stretch wrapping or shrink bundling leaves the core open and provides zero clamping force along the radial edges. A dedicated <strong>through-the-eye (orbital ring) wrapping machine<\/strong> routes the film web continuously through the inner core and around the outer circumference. This applies continuous radial clamping tension that locks the layers into a consolidated, rigid disc while sealing the vulnerable edges completely against impacts and moisture.<\/p>\n<hr \/>\n<h2>Kinematic Wrapping Sequence<\/h2>\n<p>The FPCA series utilizes a synchronized dual-axis rotation design to wrap vertical-axis (eye-horizontal) coils safely and reliably:<\/p>\n<ol>\n<li><strong>Coil Infeed &amp; Placement<\/strong>: The operator or infeed transfer cart rolls the strapping coil upright onto two parallel, polyurethane-coated bottom drive cradle rollers. The hollow core (eye) is aligned centrally with the orbital wrapping ring opening.<\/li>\n<li><strong>Pneumatic Overhead Clamping<\/strong>: An overhead pneumatic stabilization press arm (fitted with polyurethane guide rollers) descends onto the top outer diameter of the coil, securing it firmly against rotational slippage and lateral tilting.<\/li>\n<li><strong>Film Infeed &amp; Ring Acceleration<\/strong>: The film tail is anchored, and the orbital aluminum casting ring accelerates smoothly via Variable Frequency Drive (VFD) inverter control. The ring carriage carries the film roll continuously through the coil eye and over the outer face.<\/li>\n<li><strong>Synchronized Overlap Rotation<\/strong>: The bottom cradle rollers turn the strapping coil slowly around its center axis while the orbital ring rotates radially. The precise speed ratio between the roller drive and ring drive establishes a constant film overlap (programmable from 10% to 90%).<\/li>\n<li><strong>Film Severing &amp; Wiping<\/strong>: Upon completing the preset rotation count (including program-controlled reinforcement wraps on the edges), an integrated pneumatic cutter cuts the film, and a mechanical wiper presses the film tail securely onto the wrapped surface.<\/li>\n<li><strong>Retraction &amp; Ejection<\/strong>: The overhead press arm retracts upward. The coil is unloaded manually via a ramp or transferred automatically to downstream gravity outfeed conveyors.<\/li>\n<\/ol>\n<hr \/>\n<h2>Machine Engineering Data (FPCA-300 \/ FPCA-200)<\/h2>\n<p>The standard <strong>FPCA-300<\/strong> handles mainstream industrial and heavy-duty PET\/PP strapping coils. The <strong>FPCA-200<\/strong> serves smaller, lightweight coils or corded polyester strapping:<\/p>\n<table>\n<thead>\n<tr>\n<th style=\"text-align: left\">Technical Parameter<\/th>\n<th style=\"text-align: left\">FPCA-200 (Compact Range)<\/th>\n<th style=\"text-align: left\">FPCA-300 (Standard Industrial)<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td style=\"text-align: left\"><strong>Coil Inner Diameter (ID)<\/strong><\/td>\n<td style=\"text-align: left\">150 \u2013 400 mm<\/td>\n<td style=\"text-align: left\">250 \u2013 510 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Coil Outer Diameter (OD)<\/strong><\/td>\n<td style=\"text-align: left\">250 \u2013 500 mm<\/td>\n<td style=\"text-align: left\">400 \u2013 900 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Coil Width \/ Traverse<\/strong><\/td>\n<td style=\"text-align: left\">40 \u2013 200 mm<\/td>\n<td style=\"text-align: left\">60 \u2013 300 mm<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Coil Weight Capacity<\/strong><\/td>\n<td style=\"text-align: left\">10 \u2013 80 kg<\/td>\n<td style=\"text-align: left\">20 \u2013 200 kg<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Orbital Ring Speed<\/strong><\/td>\n<td style=\"text-align: left\">20 \u2013 100 r\/min (VFD adjustable)<\/td>\n<td style=\"text-align: left\">10 \u2013 90 r\/min (VFD adjustable)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Cycle Wrapping Time<\/strong><\/td>\n<td style=\"text-align: left\">15 \u2013 30 s \/ coil<\/td>\n<td style=\"text-align: left\">20 \u2013 38 s \/ coil<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Film Overlap Range<\/strong><\/td>\n<td style=\"text-align: left\">10% \u2013 90% (HMI programmable)<\/td>\n<td style=\"text-align: left\">10% \u2013 90% (HMI programmable)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Connected Electrical Load<\/strong><\/td>\n<td style=\"text-align: left\">1.8 kW<\/td>\n<td style=\"text-align: left\">2.4 kW<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Power Supply<\/strong><\/td>\n<td style=\"text-align: left\">380V \/ 3Ph \/ 50\u201360Hz (Optional 220V\/480V)<\/td>\n<td style=\"text-align: left\">380V \/ 3Ph \/ 50\u201360Hz (Optional 220V\/480V)<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Pneumatic Air Supply<\/strong><\/td>\n<td style=\"text-align: left\">0.5 \u2013 0.7 MPa<\/td>\n<td style=\"text-align: left\">0.5 \u2013 0.7 MPa<\/td>\n<\/tr>\n<tr>\n<td style=\"text-align: left\"><strong>Compatible Packaging Materials<\/strong><\/td>\n<td style=\"text-align: left\">LLDPE Stretch Film, PVC, PE, VCI Crepe Paper<\/td>\n<td style=\"text-align: left\">LLDPE Stretch Film, PVC, PE, VCI Crepe Paper<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p><em>Note: Non-standard core configurations (e.g., coreless coils, customized dispensers, or integrated automatic labeling) are engineered to project specifications upon technical review.<\/em><\/p>\n<hr \/>\n<h2>Cycle Time, Kinematics, and Film Consumption Calculations<\/h2>\n<p>Calculating cycle throughput and film consumption allows production managers to optimize packing rates and consumable budgets:<\/p>\n<h3>1. Motion Formulas<\/h3>\n<ul>\n<li><strong>Coil Outer Circumference<\/strong>:\n<code>C_outer = &pi; &times; OD<\/code><\/li>\n<li><strong>Effective Axial Advance per Ring Revolution<\/strong>:\n<code>Advance = Film_Width &times; (1 &minus; Overlap_Ratio)<\/code><\/li>\n<li><strong>Total Orbital Ring Revolutions (Wraps) per Coil<\/strong>:\n<code>Total_Wraps = C_outer &divide; Advance = (&pi; &times; OD) &divide; [Film_Width &times; (1 &minus; Overlap_Ratio)]<\/code><\/li>\n<li><strong>Net Wrapping Cycle Time<\/strong>:\n<code>Time_wrap (seconds) = (Total_Wraps &divide; Ring_RPM) &times; 60<\/code><\/li>\n<li><strong>Approximate Film Strip Length per Revolution<\/strong>:\n<code>Length_wrap &asymp; 2 &times; [Coil_Width + (OD &minus; ID) &divide; 2]<\/code><\/li>\n<li><strong>Total Film Consumed per Coil<\/strong>:\n<code>Total_Film_Length = Total_Wraps &times; Length_wrap &divide; (1 + Stretch_Ratio)<\/code><\/li>\n<\/ul>\n<h3>2. Practical Engineering Calculation Example<\/h3>\n<ul>\n<li><strong>Coil Dimensions<\/strong>: OD = 600 mm (0.6 m), ID = 400 mm (0.4 m), Width = 150 mm (0.15 m).<\/li>\n<li><strong>Film &amp; Process Parameters<\/strong>: Film Width = 100 mm (0.1 m), Target Overlap = 50% (0.5), Ring Speed = 90 r\/min, Mechanical Pre-stretch = 50% (Stretch Ratio = 0.5).<\/li>\n<\/ul>\n<pre><code>1. Advance per ring turn  = 100 mm &times; (1 &minus; 0.5) = 50 mm (0.05 m)\n2. Outer Circumference    = &pi; &times; 600 mm &asymp; 1,885 mm (1.885 m)\n3. Total Required Wraps   = 1,885 mm &divide; 50 mm &asymp; 37.7 (rounded up to 38 wraps)\n4. Net Cycle Time         = (38 &divide; 90 r\/min) &times; 60 &asymp; 25.3 seconds (Total cycle ~32 s including clamp &amp; cut)\n5. Cross-Section Loop     = 2 &times; [150 + (600 &minus; 400) &divide; 2] = 2 &times; 250 = 500 mm (0.5 m)\n6. Total Unstretched Film = 38 wraps &times; 0.5 m = 19.0 m\n7. Actual Film Consumed   = 19.0 m &divide; (1 + 0.5) &asymp; 12.67 meters per coil<\/code><\/pre>\n<hr \/>\n<h2>Film Choice &amp; Material Compatibility<\/h2>\n<p>Selecting the optimal packaging material depends on storage conditions, shipping duration, and retail presentation requirements:<\/p>\n<ul>\n<li><strong>LLDPE Cast Stretch Film (17\u201335 \u00b5m)<\/strong>: The industry benchmark for automated strap packaging. It clings firmly to itself without adhesives or heat guns, leaves zero chemical residue on the strap, and maintains consistent tension around sharp coil shoulders.<\/li>\n<li><strong>Rigid \/ Semi-Rigid PVC Film<\/strong>: Offers high transparency and puncture resistance. PVC provides a glossy, premium surface finish preferred for branded retail strap coils, though it requires precise friction brake adjustment on the ring carriage.<\/li>\n<li><strong>Crepe Paper &amp; Polyethylene-Laminated Kraft<\/strong>: Used when customers demand plastic-free outer packaging or enhanced friction for pallet stacking.<\/li>\n<li><strong>VCI (Vapor Corrosion Inhibitor) Film<\/strong>: Recommended when the wrapper is adapted for packaging cold-rolled steel strapping, preventing inter-layer rust and edge pitting during sea transport.<\/li>\n<li><strong>Overlap Optimization<\/strong>: Standard commercial packaging runs at 40%\u201350% overlap. For heavy long-distance export coils exposed to multiple cross-docking handlings, increasing the overlap to 60%\u201375% triples shoulder puncture strength with minimal cycle-time penalty.<\/li>\n<\/ul>\n<hr \/>\n<h2>Selection Checklist &amp; Engineering Specification Guide<\/h2>\n<p>When evaluating or integrating an FPCA coil wrapper into a strapping line, specify the following parameters:<\/p>\n<ol>\n<li><strong>Coil Dimensional Envelope<\/strong>: Minimum and maximum ID, OD, and Width (traverse) across all production recipes.<\/li>\n<li><strong>Coil Mass Range<\/strong>: Minimum and maximum weight (kg) to correctly size cradle roller rubber durometer and motor gearboxes.<\/li>\n<li><strong>Core Style<\/strong>: Fiber core \/ cardboard insert, plastic reusable reel, or unconstrained coreless coil.<\/li>\n<li><strong>Target Throughput<\/strong>: Required finished coils per hour (determines single-roll manual load vs. inline automated transfer).<\/li>\n<li><strong>Line Automation Level<\/strong>:\n<ul>\n<li><em>Stand-alone Station<\/em>: Manual roll-in loading with foot-switch or dual push-button cycle start.<\/li>\n<li><em>Fully Automated In-line Cell<\/em>: Integration with an upstream strap winding line, infeed tilting car, automatic film cut-and-clamp, and outfeed roller conveyors.<\/li>\n<\/ul><\/li>\n<li><strong>Secondary Packaging Functions<\/strong>: Requirement for synchronous center logo tape application, barcode label insertion, or top-layer weather sealing.<\/li>\n<\/ol>\n<hr \/>\n<h2>Safety Interlocks and CE Compliance<\/h2>\n<p>All FHOPE coil wrapping machines are engineered and certified under stringent European safety regulations for automated packaging machinery:<\/p>\n<ul>\n<li><strong>EN ISO 12100:2010<\/strong>: Comprehensive risk assessment and risk reduction methodology applied across the entire mechanical frame.<\/li>\n<li><strong>EN 415-10:2014<\/strong>: Dedicated safety standard for orbital and reel-wrapping machines. The rotating ring carriage is fully guarded by sheet metal covers and high-visibility polycarbonate viewing panels.<\/li>\n<li><strong>Cycle Interlocking<\/strong>: The orbital ring drive cannot energize until the pneumatic overhead press arm triggers its down-stroke limit sensor and optical light curtains (or safety fence interlocks) are clear.<\/li>\n<li><strong>EN 60204-1:2018 Compliance<\/strong>: Electrical design incorporates Category 3 \/ PL d safety relays, standard 24V DC control voltage, thermal overload protection, and an emergency stop actuator within reach of the loading opening.<\/li>\n<li><strong>Fail-Safe Pneumatics<\/strong>: The overhead stabilization arm incorporates pilot-operated check valves to prevent vertical drop during sudden pneumatic pressure loss.<\/li>\n<\/ul>\n<hr \/>\n<h2>Engineering FAQ<\/h2>\n<h3>Q: Why wrap PET coils through the center eye rather than around the outside diameter only?<\/h3>\n<p><strong>A:<\/strong> Cylindrical OD-only wrapping leaves the outer strap edges and inner eye exposed. PET strapping coil damage occurs almost entirely along the corners and through axial telescoping. Radial through-the-eye wrapping clamps the strap stack in both the radial and axial axes, creating a locked bundle that resists edge impact and moisture penetration.<\/p>\n<h3>Q: Can the FPCA-300 handle coils with varying widths without mechanical adjustment?<\/h3>\n<p><strong>A:<\/strong> Yes. The machine uses a self-centering overhead press arm and an adjustable stroke cylinder. The operator or PLC program simply adjusts the overlap percentage or the total wrap count from the touchscreen HMI without requiring mechanical changeover for different widths.<\/p>\n<h3>Q: How is consistent film tension maintained as the film roll empties inside the ring?<\/h3>\n<p><strong>A:<\/strong> The film carriage inside the orbital ring features an adjustable mechanical friction-clutch tensioner with a spring-loaded dancer roller. This compensates for roll diameter reduction, ensuring uniform tension from the first wrap to the roll core.<\/p>\n<h3>Q: Can this machine be integrated directly after an automatic PET strapping winder?<\/h3>\n<p><strong>A:<\/strong> Yes. We configure automated coil handling systems, including 90\u00b0 hydraulic downenders (coil tilters), infeed roller conveyors, automated optical coil centering stations, and outfeed indexing conveyors communicating via Profinet or Ethernet\/IP.<\/p>\n<hr \/>\n<h2>Next Step: Technical Proposal &amp; RFQ<\/h2>\n<p>To obtain a validated line layout, cycle-time simulation, and formal quotation for your PET packaging line:<\/p>\n<ol>\n<li><strong>Submit Core Data<\/strong>: Send your strapping coil dimensions (Min\/Max ID, OD, Width), coil weight, and required coils per hour to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Engineering Review<\/strong>: Our mechanical engineering team evaluates your line requirements and selects the optimal ring frame, drive ratio, and infeed logistics.<\/li>\n<li><strong>Formal Proposal Delivery<\/strong>: Receive a 3D layout, customized functional description, cycle-time analysis, and commercial quotation <strong>within 24 hours<\/strong>.<\/li>\n<\/ol>\n<hr \/>\n<h2>Related Reading &amp; Resources<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Cable-packing-machine\/Cable-coil-wrapping-machine-FPCA-300.html\">Cable &amp; Strap Coil Wrapping Machine FPCA-300 (Standard Model)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Cable-packing-machine\/Cable-Coil-Wrapping-Machine-FPCA-200.html\">Compact Wire &amp; Strap Coil Wrapper FPCA-200 (Product Details)<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/small-coil-wrapping-machine\/\">Video: Small Coil Packaging Machine in Operation<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/coil-wrapper-with-logo-tapping\/\">Video: High-Speed Coil Wrapper with Synchronized Logo Taping<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/simple-coil-wrapping-machine-for-full-size\/\">Video: Heavy-Duty Full-Size Coil Wrapping Station<\/a><\/li>\n<\/ul>\n<hr \/>\n<h2>Standards &amp; Technical References<\/h2>\n<ul>\n<li><strong>EN ISO 12100:2010<\/strong>: <em>Safety of machinery \u2013 General principles for design \u2013 Risk assessment and risk reduction.<\/em><\/li>\n<li><strong>EN 415-10:2014<\/strong>: <em>Safety of packaging machines \u2013 Part 10: General requirements.<\/em><\/li>\n<li><strong>EN 60204-1:2018<\/strong>: <em>Safety of machinery \u2013 Electrical equipment of machines \u2013 Part 1: General requirements.<\/em><\/li>\n<li><strong>ASTM D3950<\/strong>: <em>Standard Specification for Strapping, Polyolefin (PP) and Polyester (PET).<\/em><\/li>\n<li>FHOPE Technical Documentation: <em>FPCA Series Orbital Stretch Wrapper Operation, Maintenance, and Commissioning Manuals (Rev. 2026).<\/em><\/li>\n<\/ul>\n<p><em>Last technically reviewed and validated by Principal Packaging Engineer on: 2026-10-20<\/em><\/p>","protected":false},"excerpt":{"rendered":"<p>Executive Summary High-tensile Polyester (PET) strapping coils rely on precise edge integrity for seamless operation in automated strapping heads and manual friction-weld tools. Dropped coils, edge fraying, or coil telescoping inevitably cause catastrophic jamming in [&hellip;]<\/p>","protected":false},"author":1,"featured_media":2486,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"PET Belt Coil Wrapping Machine | FHOPE","_seopress_titles_desc":"How a through-the-eye coil wrapper packs PET strapping belt coils: loading, top press, film path, coil range, wrap-time formula and buyer 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