{"id":11906,"date":"2025-08-28T07:02:03","date_gmt":"2025-08-28T07:02:03","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=11906"},"modified":"2026-10-07T00:24:12","modified_gmt":"2026-10-07T00:24:12","slug":"how-to-do-big-hose-coiling-online-coiling-and-strapping-fully-automatically","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/how-to-do-big-hose-coiling-online-coiling-and-strapping-fully-automatically\/","title":{"rendered":"Big Hose Online Coiling and Strapping: From Spool Wind to Strapped Coil"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nThis clip shows one of our hose packing cells: a bright green corrugated hose is wound on a rotating spool by yellow-and-silver guide arms, then the finished coil is strapped and sent out on a roller conveyor. Below we walk through the stations, list the published FCL hose-coiler ranges as sizing anchors, and set out what to fix before an online coiler is linked to an extruder. Big-hose cells are built to the hose OD of the project; the FCL catalogue covers the smaller OD bands.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"1250\" height=\"703\" src=\"https:\/\/www.youtube.com\/embed\/GL68W9wlb_A\" title=\"Big hose coiling and strapping machine | Automated winding\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#video\">What the clip shows<\/a><\/li>\n<li><a href=\"#how-it-works\">How online hose coiling and strapping works<\/a><\/li>\n<li><a href=\"#fcl-range\">FCL hose coiler ranges (catalogue anchors)<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist for a hose coiler<\/a><\/li>\n<li><a href=\"#safety\">Controls and safety<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"video\">What the clip shows<\/h2>\n<table>\n<thead>\n<tr>\n<th>Clip time<\/th>\n<th>What is on screen<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>0\u201312 s<\/td>\n<td>Green corrugated hose fed and wound on the rotating central spool; yellow\/silver guide arms<\/td>\n<\/tr>\n<tr>\n<td>12\u201322 s<\/td>\n<td>Coil completed; transfer toward the roller conveyor; white straps on the finished coil<\/td>\n<\/tr>\n<tr>\n<td>22\u201323 s<\/td>\n<td>Strapped coil on the conveyor; machine starting the next cycle in the background<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Machine frame is yellow and silver. A yellow warning triangle sits on the electrical cabinet. A yellow safety railing is in the foreground.<\/p>\n<h2 id=\"how-it-works\">How online hose coiling and strapping works<\/h2>\n<ol>\n<li>Hose length is counted in the PLC\/HMI program.<\/li>\n<li>Guide arms lay the hose in a spiral on the rotating spool.<\/li>\n<li>At the set length the hose is cut.<\/li>\n<li>PP straps (typically 2 or 4) hold the coil.<\/li>\n<li>The coil is ejected to the roller conveyor for take-away.<\/li>\n<\/ol>\n<p>Online cells are built to keep pace with the extruder so the line does not stop for coiling. Twin-coil layouts can switch stations without dropping extruder speed.<\/p>\n<h2 id=\"fcl-range\">FCL hose coiler ranges (catalogue anchors)<\/h2>\n<p>Published FCL-V400 variants from our automatic hose coiler page (starting points; machines can be modified for other coil sizes):<\/p>\n<table>\n<thead>\n<tr>\n<th>Model<\/th>\n<th>Tube OD<\/th>\n<th>Coil OD<\/th>\n<th>Coil ID<\/th>\n<th>Coil height<\/th>\n<th>Meter counter (page)<\/th>\n<th>Air<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>FCL-V400A<\/td>\n<td>4\u201310 mm<\/td>\n<td>300\u2013400 mm<\/td>\n<td>200\u2013300 mm<\/td>\n<td>40\u2013120 mm<\/td>\n<td>10\u201350<\/td>\n<td>6 bar<\/td>\n<\/tr>\n<tr>\n<td>FCL-V400B<\/td>\n<td>10\u201320 mm<\/td>\n<td>300\u2013500 mm<\/td>\n<td>250\u2013400 mm<\/td>\n<td>80\u2013200 mm<\/td>\n<td>20\u2013100<\/td>\n<td>6 bar<\/td>\n<\/tr>\n<tr>\n<td>FCL-V400C<\/td>\n<td>15\u201330 mm<\/td>\n<td>300\u2013500 mm<\/td>\n<td>250\u2013400 mm<\/td>\n<td>150\u2013300 mm<\/td>\n<td>20\u2013100<\/td>\n<td>6 bar<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Features on the page include automatic PP 2\/4 tape, automatic cut, automatic ejection, Siemens PLC\/HMI, and length set in the HMI. The clip shows a larger corrugated hose than the FCL-V400 OD bands, so a big-hose cell is sized to the project hose OD and coil OD\/ID\/height rather than copied from the V400 table.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist for a hose coiler<\/h2>\n<ul>\n<li>Hose OD \/ ID and wall type (corrugated, smooth, reinforced).<\/li>\n<li>Target coil OD, ID and height.<\/li>\n<li>Cut length range and meter-counter precision.<\/li>\n<li>Straps per coil (2 or 4 PP) and strap positions.<\/li>\n<li>Single or twin coiler for continuous extruder feed.<\/li>\n<li>Conveyor height and take-away method.<\/li>\n<li>Destination market for the risk assessment package.<\/li>\n<\/ul>\n<h2 id=\"safety\">Controls and safety<\/h2>\n<p>The standards that apply depend on the destination market. For CE markets, ISO 12100 sets the risk-assessment method and EN 415-10 covers general requirements for packaging machines, which fixes guarding and the emergency-stop arrangement.<\/p>\n<p>On the clip: yellow railing in front of the coiler and a warning label on the cabinet. Production cells add interlocks and marked access routes fixed in the risk assessment.<\/p>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p>Q: Is the machine in the clip an FCL-V400?\nA: No. The clip shows a big-hose cell; FCL-V400A\/B\/C cover smaller tube OD bands up to 30 mm, and big-hose cells are sized to the project.<\/p>\n<p>Q: What tube OD do FCL-V400 models cover?\nA: 4\u201310 mm (A), 10\u201320 mm (B) and 15\u201330 mm (C).<\/p>\n<p>Q: How many straps are published for the FCL coiler?\nA: Automatic PP 2\/4 tape.<\/p>\n<p>Q: Can the coiler keep pace with an extruder?\nA: Yes. Twin-coil layouts switch stations so extruder speed is not reduced for coiling (online cell).<\/p>\n<p>Q: What air supply is published?\nA: 6 bar on the FCL-V400 page.<\/p>\n<p>Q: Which standards apply?\nA: For CE markets, ISO 12100 and EN 415-10.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>We plan a hose coiling and strapping cell in three steps:<\/p>\n<ol>\n<li><strong>Submit your layout drawing<\/strong> with hose OD, cut length and coil size, to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive a proposal within 48 hours<\/strong>, with coiler layout, strap pattern and conveyor height.<\/li>\n<li><strong>Book a site survey<\/strong> so we confirm extruder link, floor space and guarding.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/double-wall-corrugated-hose-coiling-and-strapping-machine\/\">Double Wall Corrugated Hose Coiling and Strapping Machine: Coil Sizing and Output<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-hose-coiler-with-strapping-machine\/\">Automatic Hose Coiler for Corrugated Hose, with Strapped Coils<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/automatic-pipe-coiling-and-wrapping-machine-for-hose-and-plastic-tubes\/\">Automatic Pipe Coiling and Wrapping Machine for Hose and Plastic Tubes<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Vertical-Coiling-Machine\/automatic-hose-coiler.html\">Automatic hose coiler<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Machine in action (our shop footage): <a href=\"https:\/\/www.youtube.com\/watch?v=GL68W9wlb_A\">the video on YouTube<\/a><\/li>\n<li>FCL-V400A\/B\/C tube OD, coil OD\/ID\/height, meter counter, 6 bar, PP 2\/4 tape, PLC\/HMI, extruder link: <a href=\"https:\/\/www.fhopepack.com\/Vertical-Coiling-Machine\/automatic-hose-coiler.html\">Automatic hose coiler<\/a><\/li>\n<li>Standards scope: ISO 12100:2010; <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014<\/a><\/li>\n<li>Proposal timing: approved house CTA (proposal within 48 hours)<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-07<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary This clip shows one of our hose packing cells: a bright green corrugated hose is wound on a rotating spool by yellow-and-silver guide arms, then the finished coil is strapped and sent out [&hellip;]<\/p>","protected":false},"author":5,"featured_media":11909,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Big Hose Online Coiling & Strapping Line | FHOPE","_seopress_titles_desc":"Online hose coiling and strapping: sizing criteria, FCL series parameters and twin-spool layouts for continuous extruder 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