{"id":11848,"date":"2025-07-25T06:52:34","date_gmt":"2025-07-25T06:52:34","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=11848"},"modified":"2026-10-29T10:26:26","modified_gmt":"2026-10-29T10:26:26","slug":"why-leading-plants-are-investing-in-automatic-copper-coil-packing-lines","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/why-leading-plants-are-investing-in-automatic-copper-coil-packing-lines\/","title":{"rendered":"Automatic Copper Strip Coil Packing Line"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nAn automatic copper strip coil packing line moves each coil from the slitter to a wrapped, labelled pallet with almost no manual lifting.\nA copper coil lying flat runs on a roller conveyor, is wrapped in clear film, travels on a pallet, gets its label and leaves by forklift.\nThe line is built for coils of 80 to 5,000 kg, 750 to 1,400 mm OD and 17 to 400 mm width.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"1840\" height=\"1035\" src=\"https:\/\/www.youtube.com\/embed\/nKqodP7dsvQ\" title=\"Automatic copper strip coil packaging line \u3010Manufacturer\u3011\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<hr \/>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#video\">What the line does, in order<\/a><\/li>\n<li><a href=\"#stations\">Stations of a copper strip coil packing line<\/a><\/li>\n<li><a href=\"#specs\">Line specifications<\/a><\/li>\n<li><a href=\"#takt\">Takt check<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist for a copper strip coil packing line<\/a><\/li>\n<li><a href=\"#safety\">Controls and safety<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"video\">What the line does, in order<\/h2>\n<p>The line combines roller conveyors, a coil-handling frame with an overhead gantry, an orbital wrapping station enclosed behind safety perimeter guarding, and an extended powered roller conveyor for pallet accumulation. An industrial control desk equipped with dual operational displays, data entry keypad, start and stop controls, and an emergency stop interface coordinates station sequencing.<\/p>\n<ol>\n<li><strong>Infeed transfer.<\/strong> The slit copper strip coil, resting flat in an eye-to-sky orientation, transfers from the upstream slitting handling area onto the powered roller conveyor bed.<\/li>\n<li><strong>Conveyance to wrapping zone.<\/strong> The operator initiates the transfer cycle via the central control desk, and the coil advances under motorized roller drive toward the packaging envelope.<\/li>\n<li><strong>Orbital eye-through wrapping.<\/strong> Within the guarded orbital wrapping cell, the coil is secured through its eye with clear protective film until its entire circumference is fully encapsulated.<\/li>\n<li><strong>Pallet staging and gantry transfer.<\/strong> The wrapped copper coil is transferred onto an awaiting shipping pallet and advances along the accumulation conveyor line directly beneath the overhead gantry structure.<\/li>\n<li><strong>Final pallet alignment check.<\/strong> At the terminal discharge conveyor section, pallet positioning and coil centering are confirmed while the conveyor drive remains fully interlocked and stationary.<\/li>\n<li><strong>Integrated identification labelling.<\/strong> A high-resolution label applicator linked to the industrial PC prints and issues the coil verification label, reflecting weight and slit tracking data.<\/li>\n<li><strong>Discharge and warehouse pickup.<\/strong> A counterbalanced forklift engages the completed pallet assembly directly from the discharge end of the conveyor line for transfer to finished goods inventory.<\/li>\n<\/ol>\n<h2 id=\"stations\">Stations of a copper strip coil packing line<\/h2>\n<p>A copper strip coil comes off the slitter with its eye horizontal on the turnstile. The automated packaging line transitions it from the slitter runout, down-ends it eye-to-sky, straps it, wraps it, stacks it and reports the production data back to the plant network.<\/p>\n<table>\n<thead>\n<tr>\n<th>Station on our line<\/th>\n<th>What it does<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Coil turnstile (cross arm)<\/td>\n<td>Takes coils off the slitter; 10 t per arm, 40 t total, 1,500 mm arm length<\/td>\n<\/tr>\n<tr>\n<td>Coil down-ender<\/td>\n<td>Lifts and flips the coil eye-up; 20 to 30 s per cycle, handles widths from 15 mm<\/td>\n<\/tr>\n<tr>\n<td>PET strapping machine<\/td>\n<td>Straps through the eye, 3, 4 or 6 straps; about 15 s per cycle<\/td>\n<\/tr>\n<tr>\n<td>Woven belt wrapping machine<\/td>\n<td>Wraps the coil in PP woven sheet<\/td>\n<\/tr>\n<tr>\n<td>Stacker with turntable<\/td>\n<td>Six stations; stacks to 1,000 mm high and 6,000 kg per pallet<\/td>\n<\/tr>\n<tr>\n<td>Industrial PC control<\/td>\n<td>Takes data from the slitting line or barcode reader, prints labels, shares packing data<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The integrated handling chain coordinates the infeed conveying, orbital film wrapping, pallet transfer, real-time labelling, and forklift discharge. Clear stretch film or heavy-duty PP woven material is selected based on customer packaging standards and domestic versus export storage requirements.<\/p>\n<p>Upstream coils transfer directly from the slitter exit via a dedicated turnstile or coil turnover vehicle [manufacturer rating]. The full configuration features 90\u00b0 transfer conveyors, centering pickup tables, and an automatic rotary stacking turntable supporting throughput ratings up to 60 coils per hour [manufacturer rating].<\/p>\n<h2 id=\"specs\">Line specifications<\/h2>\n<table>\n<thead>\n<tr>\n<th>Copper strip coil weighing, packing and stacking line<\/th>\n<th>Specification<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Coil weight, handling and packing<\/td>\n<td>80 to 5,000 kg<\/td>\n<\/tr>\n<tr>\n<td>Coil outer diameter<\/td>\n<td>750 to 1,400 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil inner diameter<\/td>\n<td>508 mm<\/td>\n<\/tr>\n<tr>\n<td>Coil width<\/td>\n<td>17 to 400 mm<\/td>\n<\/tr>\n<tr>\n<td>Strapping<\/td>\n<td>PET, 0.80 mm thick, 16 mm wide, 3, 4 or 6 straps<\/td>\n<\/tr>\n<tr>\n<td>Woven wrap material<\/td>\n<td>55 mm core, 100 to 450 mm OD, 90 to 100 mm wide<\/td>\n<\/tr>\n<tr>\n<td>Stacking<\/td>\n<td>1,000 mm high with pallet, 6,000 kg per pallet, 4,000 kg per coil on the stacker<\/td>\n<\/tr>\n<tr>\n<td>Power<\/td>\n<td>380 V, 50 Hz<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>All specified parameter ratings are engineered to support continuous high-speed strip packaging operations [manufacturer rating].<\/p>\n<h2 id=\"takt\">Takt check<\/h2>\n<p>For an illustrative target of 40 coils per hour, the line takt is:<\/p>\n<p><code>3,600 &divide; 40 = 90 s per coil<\/code><\/p>\n<p>The mechanical down-ender requires 20 to 30 s per tilt, and the automated strapping machine operates at about 15 s per cycle, ensuring both individual stations fit well inside the 90 s takt budget.<\/p>\n<p>The strapping figure represents the baseline value for a single strapping cycle. On wider copper coils requiring up to 6 radial straps, total strapping time must be evaluated across all strap placements. If multiple strap indexing pushes the cycle time close to the line takt, a dual-head strapping configuration or an in-line buffer conveyor is integrated into the engineering layout. Wrapping cycle duration depends on coil face width and programmed film overlap percentage, which are formally checked across your full dimensional coil matrix in the proposal.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist for a copper strip coil packing line<\/h2>\n<ul>\n<li>Coil weight, outer diameter (OD), inner diameter (ID), and strip width ranges directly from the slitter output.<\/li>\n<li>Output requirements per hour, balanced against the master slitter cycle and slit coil batch sizes.<\/li>\n<li>Required strap count (3, 4, or 6 radial bands), strap material grade, and outer protective wrap type (clear stretch film or PP woven sheet).<\/li>\n<li>Finished stacking limits, including maximum pallet stack height and gross target weight per pallet.<\/li>\n<li>Plant industrial data integration: slitting line PLC interface, barcode scanner input, ERP coil tracking, and label template fields.<\/li>\n<li>End-of-line material takeoff method: automated forklift pickup zone, AGV staging, or extended gravity accumulation conveyors.<\/li>\n<\/ul>\n<h2 id=\"safety\">Controls and safety<\/h2>\n<p>Operator safety relies on strict mechanical and electrical zoning. The high-speed orbital wrapping ring is fully enclosed behind interlocked perimeter guarding, while the centralized control desk incorporates standard start and stop controls alongside a dual-circuit emergency stop. Any manual adjustment of coils on pallets at the end of the line must be engineered out through automated alignment stops; manual interaction is permitted strictly when the conveyor drive is de-energized and stationary.<\/p>\n<p>Complete station isolation and Lockout\/Tagout (LOTO) protocols must be enforced before maintenance personnel open enclosure guards, clear film feed interruptions, or perform routine service on the hydraulic down-ender and stacker mechanisms. At the conveyor discharge point, forklift access routes must be segregated from pedestrian paths using dedicated floor markings and safety sensors.<\/p>\n<p>Compliance criteria align with the destination market. For CE installations, ISO 12100 dictates the risk assessment methodology, and EN 415-10 defines the core safety and design requirements for packaging machines, establishing physical guard distances, interlock performance levels, and emergency stop circuits.<\/p>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p><strong>Q: Which coils does the copper strip coil packing line take?<\/strong>\nA: Coils of 80 to 5,000 kg, 750 to 1,400 mm OD, 508 mm ID, and 17 to 400 mm width.<\/p>\n<p><strong>Q: How many straps does the line apply?<\/strong>\nA: The PET strapping machine straps through the eye with 3, 4, or 6 straps, at about 15 s per cycle.<\/p>\n<p><strong>Q: How high can the line stack coils?<\/strong>\nA: Up to 1,000 mm including the pallet and 6,000 kg per pallet. The stacker takes single coils up to 4,000 kg, below the 5,000 kg handling limit.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>We size an automated copper strip coil packing line in three clear engineering phases:<\/p>\n<ol>\n<li><strong>Submit your layout drawing<\/strong> detailing your slitter exit centerline, coil dimensional envelope, hourly output target, and desired stacking pattern to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive a formal technical proposal within 48 hours<\/strong>, including a customized station layout, cycle time simulation, and takt check across your complete coil matrix.<\/li>\n<li><strong>Book a factory site survey<\/strong> with our application engineers to confirm installation floor space, forklift flow paths, and plant PLC\/MES network interfaces.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Copper-Coil-Packing-Line\/Automatic-Copper-Strip-Coil-Weighing-Packing-And-Stacking-Line.html\">Copper strip coil weighing, packing and stacking line<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Show-Room\/steel\/slitting-coil-packaging-line.html\">Slitting coil packaging line<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Coil_packing_machine.html\">Coil packing machines<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/coil-wrapping-machine-with-tapping-and-barcode-printer\/\">Coil wrapping machine with taping and label printer<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Copper-Coil-Packing-Line\/Automatic-Copper-Strip-Coil-Weighing-Packing-And-Stacking-Line.html\">Automatic Copper Strip Coil Weighing, Packing And Stacking Line Product Page<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Copper-Coil-Packing-Line\/Automatic-Copper-Strip-Packing-Line-solution.html\">Automatic Copper Strip Packing Line Solution Manufacturer<\/a><\/li>\n<li><a href=\"https:\/\/www.iso.org\/standard\/51528.html\">ISO 12100:2010 Safety of machinery \u2014 General principles for design \u2014 Risk assessment and risk reduction<\/a><\/li>\n<li><a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014 Safety of packaging machines \u2014 Part 10: General requirements<\/a><\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-29<\/p>\n<p><strong>Last updated:<\/strong> 2026-10-29<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary An automatic copper strip coil packing line moves each coil from the slitter to a wrapped, labelled pallet with almost no manual lifting. A copper coil lying flat runs on a roller conveyor, [&hellip;]<\/p>","protected":false},"author":5,"featured_media":11851,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Copper strip coil packing line: wrap, pallet and label","_seopress_titles_desc":"Our automatic copper strip coil packing line on video: conveying, film wrapping, pallet transfer and labelling, with line specs, a takt check and safety notes.","_seopress_robots_index":"","_seopress_robots_follow":"","_seopress_robots_imageindex":"","_seopress_robots_snippet":"","_seopress_robots_primary_cat":"none","_seopress_robots_breadcrumbs":"","_seopress_robots_freeze_modified_date":"","_seopress_robots_custom_modified_date":"","_seopress_robots_canonical":"","_seopress_social_fb_title":"","_seopress_social_fb_desc":"","_seopress_social_fb_img":"","_seopress_social_fb_img_attachment_id":0,"_seopress_social_fb_img_width":0,"_seopress_social_fb_img_height":0,"_seopress_social_twitter_title":"","_seopress_social_twitter_desc":"","_seopress_social_twitter_img":"","_seopress_social_twitter_img_attachment_id":0,"_seopress_social_twitter_img_width":0,"_seopress_social_twitter_img_height":0,"_seopress_redirections_value":"","_seopress_redirections_enabled":"","_seopress_redirections_enabled_regex":"","_seopress_redirections_logged_status":"both","_seopress_redirections_param":"","_seopress_redirections_type":301,"_seopress_analysis_target_kw":"","_seopress_news_disabled":"","_seopress_video_disabled":"","_seopress_video":[],"_seopress_pro_schemas_manual":[{"_seopress_pro_rich_snippets_type":"custom","_seopress_pro_rich_snippets_custom":"<script type=\"application\/ld+json\">{\"@context\": \"https:\/\/schema.org\", \"@graph\": [{\"@type\": \"FAQPage\", \"@id\": \"https:\/\/www.fhopepack.com\/videos\/why-leading-plants-are-investing-in-automatic-copper-coil-packing-lines\/#faq\", \"mainEntity\": [{\"@type\": \"Question\", \"name\": \"Which coils does the copper strip coil packing line take?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Coils of 80 to 5,000 kg, 750 to 1,400 mm OD, 508 mm ID and 17 to 400 mm width.\"}}, {\"@type\": \"Question\", \"name\": \"How many straps does the line apply?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"The PET strapping machine straps through the eye with 3, 4 or 6 straps, at about 15 s per cycle.\"}}, {\"@type\": \"Question\", \"name\": \"How high can the line stack coils?\", \"acceptedAnswer\": {\"@type\": \"Answer\", \"text\": \"Up to 1,000 mm including the pallet and 6,000 kg per pallet. 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