{"id":11768,"date":"2025-06-17T05:55:57","date_gmt":"2025-06-17T05:55:57","guid":{"rendered":"https:\/\/www.fhopepack.com\/videos\/?p=11768"},"modified":"2026-10-10T01:18:51","modified_gmt":"2026-10-10T01:18:51","slug":"automatic-bearing-packing-line-cusomized-for-customer","status":"publish","type":"post","link":"https:\/\/www.fhopepack.com\/videos\/automatic-bearing-packing-line-cusomized-for-customer\/","title":{"rendered":"Automatic Bearing Wrapping and Packing Line: Centring, Through-the-Bore Film Wrapping and Boxing"},"content":{"rendered":"<blockquote>\n<p><strong>Executive summary<\/strong>\nThis clip shows an automatic bearing packing line we built for a customer in Europe. Each bearing runs in on a roller conveyor, is centred between yellow PU rollers, and a wrapping ring winds blue film through the bore and round the outside. The wrapped bearing then moves on and is packed into a carton. The wrapping station matches our FPBS-200, which takes bearings of 5\u201370 kg with a 120\u2013270 mm bore.<\/p>\n<\/blockquote>\n<iframe loading=\"lazy\" width=\"1250\" height=\"703\" src=\"https:\/\/www.youtube.com\/embed\/hjsW2G4iAh4\" title=\"Automatic Bearing Packing Line for EU Customer\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" allowfullscreen><\/iframe>\n<h2 id=\"table-of-contents\">Table of Contents<\/h2>\n<ul>\n<li><a href=\"#video\">What the clip shows<\/a><\/li>\n<li><a href=\"#why-through-the-bore\">Why wrap through the bore<\/a><\/li>\n<li><a href=\"#machine-data\">Wrapping station data<\/a><\/li>\n<li><a href=\"#bearings-per-hour\">Bearings per hour<\/a><\/li>\n<li><a href=\"#selection-checklist\">Selection checklist<\/a><\/li>\n<li><a href=\"#safety\">Safety<\/a><\/li>\n<li><a href=\"#engineering-faq\">Engineering FAQ<\/a><\/li>\n<li><a href=\"#next-step\">Next step<\/a><\/li>\n<li><a href=\"#related-reading\">Related reading<\/a><\/li>\n<li><a href=\"#sources\">Sources<\/a><\/li>\n<\/ul>\n<h2 id=\"video\">What the clip shows<\/h2>\n<table>\n<thead>\n<tr>\n<th>Step<\/th>\n<th>What you see<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Infeed<\/td>\n<td>A bare steel bearing runs in on a powered roller conveyor<\/td>\n<\/tr>\n<tr>\n<td>Centring<\/td>\n<td>Yellow PU rollers close in and hold the bearing in the wrapping position<\/td>\n<\/tr>\n<tr>\n<td>Wrapping<\/td>\n<td>A ring passes blue film through the bore and round the outside until the bearing is fully covered<\/td>\n<\/tr>\n<tr>\n<td>Transfer<\/td>\n<td>The wrapped bearing moves on to a station with a blue stop and guide<\/td>\n<\/tr>\n<tr>\n<td>Boxing<\/td>\n<td>The last frame shows wrapped bearings stacked in a white carton at the end of the line<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>Full film cover keeps moisture and dust off the machined surfaces from the line to the customer.<\/p>\n<h2 id=\"why-through-the-bore\">Why wrap through the bore<\/h2>\n<ul>\n<li><strong>Full cover.<\/strong> The film passes through the bore and over the outside, so the raceways and faces are covered.<\/li>\n<li><strong>No loose wrap.<\/strong> Each turn overlaps the last, so the film does not open in the carton.<\/li>\n<li><strong>Steady centring.<\/strong> The PU rollers hold the bearing so the ring winds evenly without marking the steel.<\/li>\n<li><strong>Inline.<\/strong> Wrapping and transfer run on one conveyor, so the bearing is handled only at boxing.<\/li>\n<\/ul>\n<h2 id=\"machine-data\">Wrapping station data<\/h2>\n<p>The wrapping station matches our FPBS-200 bearing wrapping machine. Our published data:<\/p>\n<table>\n<thead>\n<tr>\n<th>Item<\/th>\n<th>Published value<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Bearing bore (ID)<\/td>\n<td>120\u2013270 mm<\/td>\n<\/tr>\n<tr>\n<td>OD minus ID (published limit)<\/td>\n<td>Under 190 mm<\/td>\n<\/tr>\n<tr>\n<td>Bearing width<\/td>\n<td>40\u2013130 mm<\/td>\n<\/tr>\n<tr>\n<td>Bearing weight<\/td>\n<td>5\u201370 kg<\/td>\n<\/tr>\n<tr>\n<td>Wrapping material<\/td>\n<td>PVC or VCI film, roll OD 60\u2013100 mm, ID 30 mm, 40 mm wide<\/td>\n<\/tr>\n<tr>\n<td>Wrapping speed<\/td>\n<td>20\u201335 s per piece (high\/low)<\/td>\n<\/tr>\n<tr>\n<td>Ring speed<\/td>\n<td>Up to 100 r\/min<\/td>\n<\/tr>\n<tr>\n<td>Power supply<\/td>\n<td>380 V, 50 Hz<\/td>\n<\/tr>\n<tr>\n<td>Controls<\/td>\n<td>PLC with automatic material calculation, soft start and stop<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<p>The conveyors, transfer and boxing stations on this line were built to the customer&#8217;s layout.<\/p>\n<h2 id=\"bearings-per-hour\">Bearings per hour<\/h2>\n<p><strong>Worked example (illustrative).<\/strong> At 20 s per piece the wrapping station handles 3,600 \u00f7 20 = 180 bearings per hour. At 35 s per piece it handles 3,600 \u00f7 35 \u2248 103 per hour. These are wrapping-station figures; line output also depends on infeed, centring and transfer time, so we size the line from your target output.<\/p>\n<h2 id=\"selection-checklist\">Selection checklist<\/h2>\n<ul>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Bearing bore, OD, width and weight.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> PVC or VCI film.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Bearings per hour.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Manual or automatic infeed and outfeed.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Labelling and boxing after wrapping.<\/li>\n<li style=\"margin-left:-1.25em;list-style-type:none\"><input type=\"checkbox\" disabled=\"disabled\" \/> Floor space and conveyor height.<\/li>\n<\/ul>\n<h2 id=\"safety\">Safety<\/h2>\n<ul>\n<li>Keep hands clear of the wrapping ring and centring rollers.<\/li>\n<li>Stop the line before clearing a film break.<\/li>\n<li>Guardrails and soft start and stop are part of the station.<\/li>\n<li>For CE markets, the line is designed to ISO 12100 and EN 415-10.<\/li>\n<\/ul>\n<h2 id=\"engineering-faq\">Engineering FAQ<\/h2>\n<p>Q: Is the bearing wrapped inside and out?\nA: Yes. The ring passes the film through the bore and round the outside, so the whole ring is covered.<\/p>\n<p>Q: What bearing sizes fit the wrapping station?\nA: Bore 120\u2013270 mm, width 40\u2013130 mm and weight 5\u201370 kg, with OD minus ID under 190 mm, on our FPBS-200 data.<\/p>\n<p>Q: How fast does it wrap?\nA: 20\u201335 s per piece on our FPBS-200 data.<\/p>\n<p>Q: How many bearings per hour?\nA: About 103\u2013180 per hour at the wrapping station at 35 to 20 s per piece in the worked example; transfer time sets the line rate.<\/p>\n<p>Q: Which film does it use?\nA: PVC or VCI film, in rolls 40 mm wide.<\/p>\n<p>Q: Why use PU rollers?\nA: PU-faced rollers hold the bearing during wrapping without marking the machined steel.<\/p>\n<p>Q: Which standards apply?\nA: For CE markets, ISO 12100 and EN 415-10.<\/p>\n<h2 id=\"next-step\">Next step<\/h2>\n<p>We size a bearing wrapping and packing line in three steps:<\/p>\n<ol>\n<li><strong>Submit your layout drawing<\/strong> with bearing sizes, weights and bearings per hour, to <strong>info@fhopepack.com<\/strong>.<\/li>\n<li><strong>Receive a proposal within 48 hours<\/strong> with the machine data and layout.<\/li>\n<li><strong>Book a site survey<\/strong> so we confirm the line layout and infeed.<\/li>\n<\/ol>\n<h2 id=\"related-reading\">Related reading<\/h2>\n<ul>\n<li><a href=\"https:\/\/www.fhopepack.com\/Bearing-packing-machine\/Bearing-wrapping-machine-FPBS-200.html\">FPBS-200 bearing wrapping machine data<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Bearing-packing-machine\/bearing-packing-line.html\">Bearing packing line<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/videos\/full-wrapping-through-packaging-machine\/\">Full Wrapping-Through Machine for Small Coils<\/a><\/li>\n<li><a href=\"https:\/\/www.fhopepack.com\/Automatic-Coil-Packing-Line\/\">Automatic coil packing line<\/a><\/li>\n<\/ul>\n<h2 id=\"sources\">Sources<\/h2>\n<ul>\n<li>Clip: <a href=\"https:\/\/www.youtube.com\/watch?v=hjsW2G4iAh4\">the video on YouTube<\/a><\/li>\n<li>Bearing size, film, speed, ring and power: <a href=\"https:\/\/www.fhopepack.com\/Bearing-packing-machine\/Bearing-wrapping-machine-FPBS-200.html\">FPBS-200 bearing wrapping machine data<\/a><\/li>\n<li>Bearings per hour: our worked arithmetic<\/li>\n<li>Standards scope: ISO 12100:2010; <a href=\"https:\/\/www.nen.nl\/en\/nen-en-415-10-2014-en-191845\">EN 415-10:2014<\/a><\/li>\n<li>Proposal timing: approved house CTA (proposal within 48 hours)<\/li>\n<\/ul>\n<p><strong>Last reviewed:<\/strong> 2026-10-10<\/p>","protected":false},"excerpt":{"rendered":"<p>Executive summary This clip shows an automatic bearing packing line we built for a customer in Europe. Each bearing runs in on a roller conveyor, is centred between yellow PU rollers, and a wrapping ring [&hellip;]<\/p>","protected":false},"author":5,"featured_media":11771,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_seopress_titles_title":"Automatic Bearing Wrapping and Packing Line","_seopress_titles_desc":"Our automatic bearing line centres each bearing, wraps it in film through the bore and sends it on for boxing: the clip, FPBS-200 data and output per 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