In today's demanding industrial landscape, ensuring the safe and secure transport and storage of coiled products like hoses, cables, and reels is paramount. Damage during handling not only leads to material loss but can significantly impact project timelines and operational costs. Addressing this critical need requires robust and efficient packaging solutions. The FPH 700 Coil Wrapping Machine emerges as a premier automated system designed specifically for high-performance coil and reel stretch wrapping.
1. The FPH 700: Engineering Precision for Coil Packaging
The FPH 700 stands as a testament to advanced engineering in industrial packaging machinery. It's specifically designed as a full-size hose coil wrapping machine, but its versatility extends to various coiled materials.
- Design & Structure: Built upon a heavy-duty steel frame, the FPH 700 ensures stability and longevity even under continuous operation cycles. Its robust construction minimizes vibration, contributing to consistent wrapping quality. The design prioritizes accessibility for maintenance and ease of operation.
- Key Components: At its core, the machine features a sophisticated rotating ring or arm mechanism (depending on the specific configuration) equipped with a stretch film carriage. This system ensures even distribution of the wrapping material (like LLDPE stretch film or woven tape) around the coil. An advanced PLC (Programmable Logic Controller) system governs the wrapping cycles, overlap settings, and tension control, allowing for precise customization based on the product being wrapped. Pneumatic or mechanical systems manage the clamping, feeding, and cutting actions.
2. FPH 700: Technical Specifications at a Glance
Understanding the technical capabilities is crucial for assessing suitability. Below are typical specifications associated with the FPH series.
Important Note: The parameters listed below represent typical configurations. The specific machine shown in the video or quoted for your application may have variations. Please contact us directly for exact specifications tailored to your needs.
- Machine Type: Orbital Coil Stretch Wrapper
- Model: FPH 700 Series
- Condition: New (Typical Year of Manufacture: 2023 onwards)
- Control System: PLC with HMI (Human-Machine Interface) Touch Screen
- Wrapping Material: LLDPE Stretch Film, Woven Tape, VCI Film, Paper
- Maximum Coil Outer Diameter (OD): ~700mm (Adjustable based on configuration)
- Coil Inner Diameter (ID) Range: Varies, typically accommodates standard industrial core sizes
- Maximum Coil Width/Height: ~580mm - 600mm (Adjustable)
- Maximum Coil Weight: Subject to configuration, designed for industrial loads (e.g., up to 100kg or more)
- Wrapping Speed: Variable, up to approx. 35 coils per hour (depends on coil size and wrap cycles)
- Ring/Arm Speed: Adjustable (e.g., up to 90 RPM)
- Film Carriage: Powered pre-stretch unit (e.g., up to 250-300% ratio) for material savings and load security
- Overlap Control: Adjustable via PLC (typically 10% - 90%)
- Tension Control: Electronic, adjustable
- Power Requirements: Typically 380V/50Hz/3-Phase (or customized: e.g., 240V/50Hz/1-Phase as mentioned originally, requires confirmation)
- Air Requirements: ~0.5-0.7 MPa (for pneumatic components)
- Approximate Machine Dimensions (L x W x H): 3200mm x 2300mm x 2000mm (can vary)
- Approximate Machine Weight: ~950kg (can vary)
- Warranty: Standard 18 months
3. Streamlined Operation and User Experience
The FPH 700 is engineered for efficiency and ease of use within an industrial setting.
- Wrapping Process: Typically, the coil is placed onto the machine's support rollers or conveyor system. The operator initiates the cycle via the HMI. The wrapping ring/arm rotates around and through the coil's eye, applying the stretch film under controlled tension and overlap. Once the pre-set number of wraps is complete, the film is automatically clamped, cut, and secured.
- Automation & Control: The PLC system allows operators to store multiple wrapping programs for different coil sizes and types, ensuring repeatable and consistent results. The HMI provides intuitive control over parameters like rotation speed, film overlap, tension, and wrap counts.
- Safety: Industrial safety standards are incorporated, often including safety fencing, light curtains, and emergency stop buttons to protect operators.
- Maintenance: Designed with consideration for maintenance access, reducing downtime for routine checks and servicing.
4. Versatile Applications: Beyond Hose Coils
While optimized for hoses, the FPH 700's robust design and adjustable parameters make it suitable for a wide range of coiled products:
4.1 Industrial Hose Coils
The primary application involves securely wrapping large-diameter industrial hoses (hydraulic, pneumatic, material handling). The tight wrap protects against abrasion, UV degradation, dust, and moisture during shipping and yard storage. Consistent tension prevents coil collapse and maintains integrity. Supports dimensions typically up to 680mm OD and 580mm width.
4.2 Cable and Wire Coils
Essential for the cable manufacturing industry, the FPH 700 effectively packages coils of electrical, communication, and fiber optic cables. The protective wrap safeguards sensitive insulation from damage, moisture ingress, and contamination – critical factors for maintaining signal integrity and electrical safety. Maximum OD often reaches 700mm.
4.3 Rope, Tube, Belt, and Steel Coils
Its versatility extends to wrapping synthetic or natural fiber ropes, plastic tubing, conveyor belts, and even smaller steel or wire coils. The consistent wrap prevents tangling, secures loose ends, and provides a stable unit load for easier handling and storage. Accommodates widths up to around 600mm.
5. Key Benefits of Integrating the FPH 700
Investing in an automated coil wrapping solution like the FPH 700 offers significant advantages:
- Enhanced Product Protection: Provides superior protection against environmental factors and handling damage compared to manual methods.
- Increased Efficiency: Significantly speeds up the packaging process, increasing throughput and reducing bottlenecks.
- Reduced Labor Costs: Automates a labor-intensive task, freeing up personnel for other duties.
- Material Savings: Powered pre-stretch units optimize film usage, reducing consumable costs.
- Improved Load Stability: Creates tightly wrapped, secure coils that are safer and easier to handle, stack, and transport.
- Consistency: Delivers uniform wrapping quality for every coil, enhancing brand presentation.
- Versatility: Adaptable to various coil sizes and wrapping materials.
6. Partnering for Your Coil Packaging Needs
The FPH 700 Coil Wrapping Machine represents a strategic investment for manufacturers and distributors dealing with coiled products. Its robust design, advanced control features, and operational efficiency contribute directly to protecting product value, optimizing logistics, and reducing operational costs.
If you are looking for a reliable and high-performance coil and reel stretch wrap machine manufacturer capable of providing solutions tailored to your specific industrial requirements, we invite you to explore the capabilities of the FPH 700 further. Customizations are often possible to meet unique application demands.
For detailed specifications, quotations, or to discuss your specific coil packaging challenges, please contact us:
info@fhopepack.com
www.fhopepack.com