6 sided horizontal orbital stretch wrapper for Board packing

Enhancing Protective Packaging: A Closer Look at the 6-Sided Horizontal Orbital Stretch Wrapper for Board Materials

Large, flat products like engineered wood panels, insulation boards, and doors present unique packaging challenges. Ensuring adequate protection on all sides, preventing moisture ingress, and maintaining load stability during handling and transport are critical. The 6-sided horizontal orbital stretch wrapper offers a specialized, automated solution designed specifically for these types of goods. This article delves into the operational principles, technical aspects, and practical benefits of this packaging technology.

The following video illustrates a 6-sided horizontal orbital stretch wrapper in operation, specifically designed for board packing. Observe the coordination between the ring movement and product conveyance to achieve full coverage:

1. Understanding the 6-Sided Horizontal Wrapping Process

Unlike standard orbital wrappers that primarily secure the four longer sides of a product, the 6-sided machine incorporates additional mechanisms to cover the leading and trailing faces as well. This is typically achieved through a coordinated system:

• Orbital Ring Wrapping: A ring carrying the stretch film roll rotates perpendicularly around the product as it moves horizontally along a conveyor. This action wraps the four longer sides (top, bottom, and the two primary sides).
• Cross Wrapping/Turntable Integration: To cover the remaining two faces (front and back ends), the machine often utilizes a secondary wrapping sequence. This might involve a turntable that rotates the package 90 degrees for another pass through the ring, or specialized film applicators designed to cover the ends during the conveying process. The video below demonstrates a common implementation achieving full six-sided coverage.

2. Key Technical Specifications and Features

When evaluating or operating a 6-sided horizontal orbital wrapper, several technical parameters are crucial:

• Package Dimensions:
  • Maximum Length/Width/Height Capacity
  • Minimum Length/Width/Height Capacity
• Operational Speeds:
  • Ring Rotation Speed (RPM)
  • Conveyor Speed (m/min) - Often variable.
• Film Delivery System:
  • Film Type: LLDPE Stretch Film
  • Film Roll Width/Diameter Specifications
  • Pre-stretch Ratio: Often adjustable (e.g., up to 250-300%) to optimize film usage and load containment.
• Control System: Typically PLC-controlled (Programmable Logic Controller) with a Human-Machine Interface (HMI) for parameter setting and diagnostics.
• Power Requirements: Voltage, Phase, and Power Consumption (kW).
• Optional Automation Modules:
  • Automatic Film Cut and Clamp: Eliminates manual intervention at the end of a cycle.
  • Automatic Label Applicator: Integrates product identification into the wrapping process.
  • Top Sheet Dispenser: Adds an extra layer of protection against dust and moisture on the top surface before wrapping.
  • Corner Protection Applicators: Automatically places cardboard or plastic edge protectors before wrapping for enhanced edge damage prevention.

3. Common Applications and Suitable Materials

This type of wrapping machine excels in packaging:

• Wood Products: MDF, HDF, Particle Board, Plywood, OSB, Lumber Stacks, Furniture Panels.
• Building Materials: Insulation Boards (EPS, XPS, Mineral Wool), Drywall/Gypsum Board, Siding Panels.
• Doors and Windows: Fully assembled units or components requiring full protection.
• Other Large Flat Items: Certain metal sheets, plastic panels, textile rolls (depending on configuration).

4. Operational Insights and Experience Sharing

Effective use of a 6-sided wrapper involves several considerations:

• Film Selection: Choosing the right film thickness (gauge) and quality is vital for puncture resistance and load holding force, especially with sharp-cornered products.
• Tension Control: Proper film tension is key. Too loose, and the load isn't secure; too tight, and it could damage softer products (like EPS) or cause film breaks. Regular calibration of the pre-stretch rollers and tension settings is necessary.
• Conveyor Alignment: Ensuring the product tracks straight through the machine is essential for consistent wrapping. Misalignment can lead to uneven coverage or film tears.
• Maintenance: Regular cleaning (especially around film rollers and cutters), lubrication of moving parts (ring bearings, conveyor chains), and sensor checks are crucial for reliable operation and longevity.
• Safety: Adherence to safety protocols, including proper machine guarding, emergency stops, and lockout/tagout procedures during maintenance, is paramount.

5. Benefits of Comprehensive 6-Sided Wrapping

Adopting this technology provides several advantages over simpler wrapping methods or manual packaging:

• Superior Protection: Complete encapsulation shields products from dust, moisture, dirt, and surface abrasion on all faces.
• Enhanced Load Stability: Unitizes stacked items or bundles securely, reducing shifting during transit.
• Potential for Material Savings: Optimized film usage through powered pre-stretch systems can reduce consumption compared to manual wrapping.
• Increased Throughput: Automation significantly speeds up the packaging process compared to manual methods.
• Reduced Labor Costs: Frees up personnel from manual wrapping tasks for other duties.
• Improved Package Appearance: Provides a professional, consistent look for finished goods.

6. Integration into Automated Production Lines

These wrappers are often designed for seamless integration into larger automated lines. They typically receive products via powered infeed conveyors and discharge wrapped packages onto outfeed conveyors, potentially leading to automated stacking, palletizing, or direct loading areas. Compatibility with upstream and downstream equipment is a key consideration in system design.

Conclusion

The 6-sided horizontal orbital stretch wrapper represents a sophisticated solution for industries needing robust, all-around protection for large, flat products. By understanding its operational mechanics, key specifications, and application benefits, manufacturers can leverage this technology to enhance product integrity, improve packaging efficiency, and reduce operational costs associated with packaging board materials, panels, and similar items. Careful consideration of operational parameters and regular maintenance ensures optimal performance and return on investment.

For more information on horizontal wrapping technologies: https://www.fhopepack.com/Horizontal_wrapping_machine.html