Çevrimiçi döner tablalı palet sarma makinesi

Yönetici Özeti Our B100 online turntable pallet wrapper has a roller conveyor built into its turntable, so pallets run in, wrap and run out in line with your conveyors. It wraps at least 24 loads an hour up to 1,800 kg, with motorised pre-stretch and automatic film cutting. Nobody needs to stand at the machine except to change film. A worked example checks a load against the 24-per-hour rate and counts film use per roll.

İçindekiler

What “online” means for a turntable wrapper

A standard turntable wrapper is loaded and unloaded by forklift. Every pallet means a driver lowering it onto the table, waiting, and lifting it off again.

On the B100 the turntable top is a powered roller conveyor. It lines up with an infeed conveyor on one side and an outfeed conveyor on the other. Pallets roll on and off, so the wrapper works as one station of a packing line.

How a pallet transfers on and off the turntable

  1. Gelen besleme. A forklift sets the pallet on the infeed conveyor, or it arrives from upstream.
  2. Durum. The motorised rollers carry it onto the turntable and stop it in the wrapping position.
  3. Dürüm. The turntable turns while the film carriage runs up and down. Bottom, middle and top wraps are each set from 0 to 99 winds.
  4. Sıfırlayın. The turntable stops at its home position, so its rollers line up with the outfeed conveyor again.
  5. Çıkış. The rollers carry the wrapped pallet off, and the next pallet follows.

The infeed and outfeed conveyors are options, sized to your line.

Automatic clamp, cut and wipe

At the end of the wrap a pneumatic mechanical hand takes over. Scissor-like gripper bars clamp the film. A heated wire cuts it, and a soft brush wipes the tail flat onto the load.

The gripper keeps hold of the film end, ready to start the next pallet. That is what lets the B100 run without an operator at the machine.

B100 özellikleri

+ B100
Çalışma modu otomatik
Çıktı at least 24 loads/h
Maksimum yük 1,800 kg
Döner tabla 2,200 mm diameter, chain drive, ring gear bearing
Döner tabla hızı 12 devir/dakikaya kadar, ayarlanabilir
Döner tabla yüksekliği 400 mm kadardır
Film LLDPE, 0.025 mm, 500 mm wide, 500–1,500 m roll
ön gerdirme 250% motorised, optional 100–300%
Taşıma hızı 2.9 m / dak
Control PLC, buttons and HMI
Hava besleme 6–8 kgf/cm²
Power AC 380 V, 3 faz, 50 Hz
Motorlar turntable and rollers about 0.75 kW each, carriage about 0.37 kW

Worked example: cycle time and film per roll

Take a carton load on a 1,200 × 1,000 mm pallet, 1,400 mm high, with 2 bottom winds and 3 top winds. These are illustrative customer figures.

Wrap time. The carriage climbs 1.4 m and comes back down at 2.9 m/min, which takes 2 × 1.4 ÷ 2.9 = 0.97 min, or 58 s. The 5 fixed winds at 12 rpm take 5 × 5 = 25 s. Wrapping takes about 83 s.

Hat ücreti. At 24 loads an hour each pallet has 3,600 ÷ 24 = 150 s. That leaves 150 − 83 = 67 s for the roller transfer in and out, the turntable reset and the cut. We check that budget against your conveyor speeds.

Yükleme başına film sayısı. During the 58 s of carriage travel the turntable makes 58 × 12 ÷ 60 = 11.6 turns. With the fixed winds that is 16.6 turns. The load perimeter is 2 × (1.2 + 1.0) = 4.4 m, so about 73 m of film goes on the load.

Film per roll. At 250% pre-stretch, 73 m on the load is 73 ÷ 3.5 = 21 m off the roll. A 1,500 m roll then wraps about 71 loads, roughly three hours at 24 loads an hour.

Seçim kontrol listesi: Bize ne göndermelisiniz?

  1. Palet boyutu ve yük yüksekliği aralığı.
  2. En ağır yük.
  3. Saat başına yük sayısı.
  4. Conveyor height and flow direction at the wrapper.
  5. Whether loads arrive by forklift or from an upstream conveyor.
  6. Şantiyede elektrik enerjisi temini.

Güvenlik ve EN 415-6

We design the B100 to EN 415-6 for pallet wrapping machines, with an ISO 12100 risk assessment. The turning table, the moving carriage and the in-running points of the rollers are the main hazards. A guard rail runs round the turntable base, and a red mushroom-head emergency stop and lockable disconnect are standard.

Fence the station so nobody can reach the turntable while it runs. Where the conveyors pass through the fence, protect the openings with light curtains or tunnel guards chosen in the risk assessment.

Mühendislik SSS

Q: How does the turntable line up with the conveyors? A: An automatic turntable reset brings the table back to its home position at the end of every cycle, with the rollers in line with the conveyors.

Q: Can it wrap without an operator? A: Yes. The mechanical hand clamps, cuts and wipes the film automatically.

Q: Can the pre-stretch be changed? A: The standard is 250%, with 100% to 300% available.

S: Hangi güvenlik standartları geçerlidir? C: CE pazarlarında, ambalaj için EN 415-6 ve risk değerlendirmesi için ISO 12100 geçerlidir.

Sonraki adım

  1. Email your pallet sizes, heights and hourly rate için info@fhopepack.com.
  2. 24 saat içinde size bir teklifle yanıt vereceğiz., with the conveyor layout and wrap programme.
  3. Bir yerleşim planı çizimi gönderiyoruz. of the wrapper in your line.

kaynaklar

  • Specifications: FHOPE automatic pallet wrapping machine B100 product page
  • Makine videosu: online turntable pallet wrapping machine on YouTube
  • Wrap time, line rate and film: our worked example, illustrative load figures
  • Standartlar: EN 415-6 (palet sarma makineleri); ISO 12100:2010

Son gözden geçirme tarihi: 21.09.2026

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