Conveyor and coil packing

TECHNIK was requested to improve the loading of a bucket conveyor in a cement plant.

The request specified that the pace of the bucket conveyor be modified so as to permit the filling of all buckets with the similar amount of material, independent of material composition and no matter of variants in the bulk body weight triggered by diverse grain dimensions or product density. For permanent capture of the instantaneous density relative to the quantity of the bucket, DTAE TECHNIK place jointly an Endress+Hauser radiometric measuring technique appropriate for this undertaking.

coil master stretch wrapper

Sp TECHNIK chose an ‘intelligent’ frequency converter particularly for this software which was used to straight execute the required calculations. The density benefit established by radiometric measurement is multiplied in the frequency converter by the precise pace (bucket/h) of the conveyor, and the resulting measurement is then calibrated (t/h). This supplies a nominal price for the adjustment setting which can make it possible to retain the load (body weight) of personal buckets frequent within the regulating range of the generate. It took DTA DELTA TECHNIK a mere three times to launch the new technique. This enhancement resulted in measuring deviations of a minimal <3% with which the operating company was extremely satisfied.

The automatic line and coil packing

The confectionery company Wilh.-Schmitz Scholl GmbH makes and processes a broad selection of chocolates for his clientele. Until finally just lately, a one piping program was used which inevitably required extended down-times for the alter-above to a various chocolate mass, since comprehensive rinsing of all pipelines is vital. In get to reduce these down-instances to a least, a 3-7 days halt in manufacturing was utilised to install a new pipeline program which allows separation of the various colors of chocolate. The update concerned integration of a new method advice program and the addition of new measuring and handle tools.

The up grade involved integration of a new procedure assistance program and the addition of new measuring and management gear. DTA DELTA TECHNIK projected and launched the automatization of the new principle of mass. Even though nonetheless in the proposal phase, DTA DELTA TECHNIK experienced already commenced mapping out a idea which produced it feasible to total the conversion inside 3 weeks of a plant shut-down.

The installation was divided into 5 locations, each and every with 1 Simatic S7-300 manage program. The grouping was primarily based on hierarchy as properly as on generation traces. Benefits of decentralization (preserving on wiring expenses, smaller sized handle cupboards, shorter assembly routes) had been mixed with the advantages of distributed intelligence (autarkical execution of method cycles).

The Siemens operator management- and monitoring program Simatic WinCC was installed in a centrally positioned production workplace.

Visualization was also carried out on 5 ranges but it was primarily based on the circulation route of the mass, not on the control techniques. All visualization photographs have the same body with a defined keypad location, although a variable keypad part is linked with each impression. Changing products parameters requires password authorization.

coil master stretch wrapper

Profibus-tP engineering was utilised in the implementation of all phases of automation, providing for elevated communication demands in parallel with really quick response moments (visualization, S7-300 automation gear, frequency converters, and so on.).

The installation is binary actuators and sensors are activated via the AS- interface networking program. Pneumatic user modules are employed to activate the around two hundred pneumatic flap gates. The consumer modules have two digital entry ports to connect the position opinions messages, and two pneumatic exits. The two pneumatic exits are understood through two pilot-operated three/two-way seated valves with shared strain source and shared exhaust air. Both pneumatic exits of the module can be operated by hand employing different slide bars.

The complete concept is rounded off by software of Endress + Haumans industrial measurement technology. 35 fill-degree measurements, 38 temperature measurements and seven Coriolis mass-throughput measuring units, (Promass) are recorded through Profibus-PA. All measuring-technologies discipline units can be parameterized from a central position in the Commuwin II running system.

The new principle of mass was productively applied at the restart of on-plan production of the most-utilized mixes, followed by the remaining item mixes inside of the 1st two manufacturing weeks.

functions of the packing line

Essential manage and automation elements of equipment constructed in the 80s and 90s are no more time offered as replacement components. Considering that those devices are key devices, there is an acute will need for action to assure maintenance and improvement of the creation.
In the forefront of the retrofit there is a mutual mechanical and electrical evaluation of the device in collaboration with the finish client. Based mostly on that evaluation, the parts that are no longer accessible will be established and a in depth retrofit principle for the mechanical and/or electrical equipment will be created. The most varied buyer specifications will be regarded as below.

The present mechanical and electrotechnical products will be taken care of as far as technologically feasible and demanded by the customer. Choices for advancement of performance and of the machine will be checked. Hence, for every machine an independently designed retrofit scale is created.


Where necessary, in those retrofits the mechanical assemblies will be fixed and the new flatness roll (and motors, if changed) will be mechanically integrated.

In addition to the improvement of the tools availability, based on the machine, the adhering to enhancements / expansions will be realized in the retrofits:

Improvement of set-up times
Enhancement of operator direction
Advancement of levelling programs
Relationship to a outstanding plant web
Integration of a bar code scanner
Integration of a upkeep program
Expansion of safety features

principal desk previous

key desk new
The levelling final results and generation effectiveness reached before the retrofit will be accomplished with out any troubles later on and will even be partly enhanced.

By these retrofits the availabilty of substitute parts and provider capabilities and therefore the products availability of these key machines will be guaranteed for the following a long time.

Content just before and right after strechtching
In addition to the mutual encounter of more than 30 freshly made stretch-bend-levelling traces, we can attract on the expertise we obtained in various retrofits of UNGERER stretch-bend-levelling lines (and other makers).

Hereby, all electrotechnically needed retrofits and upkeep will work like assembly and startup can be lined from us.

features of the packing line

Which includes all auxiliary tools at this strecht-bend-levelling line virtually 30 inverters type Masterdrives MC and Masterdrives VC are linked specifically by Profibus DP to the control unit FM458 which is integrated in the plant PLC.

The whole electrical power of the of the inverter-fed drives amounts appr. one.900 kW. Over a common intermediate circuit of the modular inverter blend the complete of the summation of motor-driven and regenerative-pushed engines -in line operation- is obviously diminished to a connecting load of appr. five hundred kW!
Primarily based on the automated strip threading with the totally automatic feeding provider, the set-up periods are lowered about 15 up to twenty min per coil altering. Thus the load and productivity of the line is improved.

The with WinCC recognized functioning interface is multilingual switchable (german, english, asian photo language), whereby an easy procedure by the customer’s employees as very well by assistance employees of the producer is warranted.

Coil knowledge input (in asian photograph language):

The production info can be entered guide as very well specified by a remarkable administration process. Each coil will be identified with an bar code scanner through the assigned coil no. and well balanced with the specified output facts. The leveller will be altered mechanically to the specified values. A selection of leveller cartridges with distinct leveller-roll and assist-roll diameters will be considered.

All required creation knowledge will be transmitted to the joined area inspection technique.

Finished coils grow to be signed with a printed bar code label for the coil no. and essential coil data in the picked operator interface language.

Management system: Simatic S7-four hundred with built-in FM458 control device
and regional periphery-equipment ET200S

functions of the packing line

Scorching rolled strip pickling traces
Sizzling rolled strip packing lines
Incredibly hot rolled strip shear transforming stands
Scorching rolled strip grinding strains
Incredibly hot rolled strip slitting shears
Cold rolling mills
Strip packing machine
Roll altering autos
Tinning plants
Flotating annealing furnaces
Cleansing traces
Pickling and brushing lines
Stretch-bend-levelling traces
Slitting lines
Minimize-to-duration strains
Recoiling strains
Inspection lines
Traversing spoolers
Levelling equipment
Packing lines
Rolling oil filter strains
Rolling oil dosing lines
Special function machines
Operator interface switchable german, english, asian photo language
Automated environment of the leveller to resident values, or to values specified by the outstanding administration system
Automated strip threading
Automatic detection and positioning of strip stop
Winding calculator for recoiler and decoiler
Load equilibrium changes of the stress- and brake block S-rolls
Shockfree modify between stretching- or bracing stress handle
Flatness measurement (Vollmer) and management in a shut loop
Reading of the coil no. with bar code scanner and balancing with the specified manufacturing recommendations
Printout of the coil no. and coil information as bar code on a label in the chosen operator interface language
Backlink to the the remarkable management technique
Backlink to the area inspection method

industry control and engineering

Engineering, management and consulting for industrial automation


Manage engineering
Travel technological innovation
Digital manage systems
Dimensioning drives and generate regulators
Measurement- and handle technological innovation
Design and style of tasks according to optimum pc- and PLC-configurations
Architecture of security-relevant electrical regulate systems
Change gears

of regular style and design
of custom-style (i.e. by Lütze)

Preparing of cable routing
Design for cable proportions
Assembly setting up


Computer software

via system-dependent computer software (i.e. PLC documentation packets)

Visualization/Process management
Computer software programming, impartial of manufacturer-developments

Siemens COROS LS-C, LS-B, Computer-ÜSR, ProTool, ProToolpro, WinCC, WinCC adaptable, PCS7
AEG Viewstar or MonitorPro
Wonderware InTouch
GE Fanuc iFIX
Any manufacturer’s textual content diplay

Software program
HLL programming

PLC programming

Simatic S5 und S7
AEG Modicon Dolog-B, -AKF, -ALD
Schneider Notion und Modsoft

Electronic manage-technique programming

Struc L, CFC
Communication processors and clever modules

Simatic S5 und S7
AEG Modicon
Schneider Quantum
Bus systems

Sinec L1, L2, L2-DP, H1
Industrial Ethernet
Modnet 1SFB, 1N, D, ModBus-Additionally
Profibus-DP, -FMS, -PA, Profisafe


from Signal check to production checking

Parametrization and optimization of regulated D.C. and three-period A.C. drives

Risk assessment for devices in accordance to MRL 2006/forty two/EG
Safety plan
Chance investigation
Danger assessment
Technical specs for protection-relevant manage perform

Venture management
Requests for Proposal (RFPs)
Awarding of contracts
Specifications specifications
Hazard evaluation & danger evaluation
Scheduling and schedule monitoring
Ressource organizing
Venture manage
Project administration
Assembly management
Commissioning administration

what professional do in solution

We focus in the regions of stretch wrapping engineering, management, and consulting, with emphasis on electrotechnical devices for industrial vegetation. Our throughout the world organization contains set up of new vegetation as nicely as modification and modernization of currently present facilities.

Our primary pursuits are in the areas of industrial packaging solution automatization and resolving difficult difficulties in the industry of propulsion handle (D.C. and three-stage A.C.). Our skilled expertise is recognized specially in the areas of sheetmetal-fabrication and materials-handling technologies, many thanks to our determined and engaged team of co-workers whose attempts overlap a multitude of sectors to fix any difficulties.

In addition to the metal- and sheetmetal-processing industries which historically have generally experienced a powerful existence in the Ruhr district, we also function with the food items- and chemical industries.

A range of yrs back, we were being also experienced by Siemens as their Remedy Associate:

Human Equipment Interface SIMATIC HMI

Remedy Associate

Automation Process Simatic
Industrial Interaction Simatic Web
Motion Management
Security Integrated for Manufacturing unit Automation

spane letter info

We offer design and engineering services for your custom applications, such a turnkey, prototypes, injection mold build, products molded & CNC machining etc.

Our product molded series include OA, Audio, Mobile phone and Medicine Instrument, pipe fittings, aerospace, golf, automotive, garden/farm tools, packing industrial, marine related industrial as well as others etc.

Bebon Mould Co.,Ltd adopt advanced CAD /CAM process technology and professional software like UG, Pro/E, Auto CAD, CATIA etc. to design & analyze the product design and mold design.

For the product surface request, we can offer the technical polish, high polish, texture (rough then polish), power coating, UV coating, electroplating and other specially request as you needed.

Whatever the product material, product purpose, product performance, product design, product mass production or surface request, we will offer you a series of solutions.

enquiry information 002

Good Day,
I am Mike John from Arcan Resources Ltd, we have been in the market for over 15years.
We are looking for reliable supplier that can supply us quality products for us to maintain our quality
in the Global market. your early reply is very necessary for further detail of specification order.

Best Regards
Mike John
Director/ CEO
Arcan Resources Ltd.
European Business Centre (bb) Ltd
Riverside View
Thornes Lane
Wakefield WF1 7QW
UK Call Us

new letter and packing

Dear Sir/Madam,


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If any interests, please let me know. The catalogue and price lists will be send to you as soon as I get your confirmation.

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Sales Manager