Stretch wrapper Packaging introduces the redesigned beltorque® large-speed capper. The machine is outfitted with the new servo-pushed, patent-pending cap elevator-feeder, which attributes adjustable cleats and indexes on demand. NJM Packaging has greater the velocity of the constant-movement capper by fifty%. The inline beltorque caps up to 300 bpm with uncomplicated mechanics, quickly changeovers, and very low maintenance. Exact torque and gentle handling maximize solution high quality.
Contrary to standard in-line cappers that use discs or spindles, this two-station capper-torquer employs two pairs of belts to carefully rotate and tighten caps. Employing patented know-how, 1 generate synchronizes the linear displacement velocity of the container with the rotating velocity of the closure, even when the cap stops turning. This style and design maximizes item quality by removing problems to the cap knurling and cap end. It also minimizes slippage to obtain more consistent torque values, which helps prevent leaks and decreases rework connected with out-of-tolerance rejects. Precision tooling minimizes skewed caps.
The beltorque capper is ideal for prescribed drugs, nutraceuticals, cosmetics, and private care products as nicely as foodstuff and beverages. It handles round, oval, square, and rectangular bottles created of plastic or glass from two in. to 12 in. significant and from .5 in. to seven in. in diameter, with caps manufactured of plastic or steel that are up to 4.seventy five in. in diameter.
Beltorque can orient and spot tough flip-prime screw caps in stretch wrapper as very well as equipment-formed and rubberized arthritis screw caps and snap-caps (with an optional snap-cap applicator) in addition to conventional caps without detrimental the cap area. To accommodate a new cap style, NJM can manufacture the new tooling in as tiny as one week to assist speed new merchandise to industry.
An optional torque reader actions utilized torque and triggers a reject system to take away capped bottles that are under and above the thresholds set for any given cap. This feature displays the utilized torque of every single capped bottle and the history of the last 30 containers on the touchscreen handle panel. An optional cap inspection station identifies skewed or missing caps, lacking foil, and fallen bottles, and triggers the reject gadget.
To meet up with the desires of every application, NJM can equip beltorque with a centrifugal bowl for tall caps or its new elevator-feeder for all other caps.
The elevator-feeder offers a sequential on-desire progress that indexes the elevating conveyor. This smooths and speeds the procedure even though cutting down compressed air use by fifty%. As opposed to standard cap elevator-feeders with fixed cleats, NJM’s new elevator-feeder functions cleats that alter to the cap diameter to optimize throughput. By electronically changing its cleats to mechanically match the cap dimensions via preprogrammed recipes, tiny caps are elevated much more promptly. These improvements empower beltorque to achieve its capping speeds.
Beltorque is made for rapidly, uncomplicated, and accurate changeovers that can be completed in a lot less than five minutes with no resources expected. The transfer from the elevator-feeder to the chute is telescopic so no height adjustments are wanted on the chute. The cap select-up adjust-element sets the width of the chute like a jig to even more simplify changeovers. The height of the device, which is established for the duration of each bottle height modify, is electronically exhibited on the colour touchscreen as a numerical value, which is easier to study than a scale. Torque is managed with a one manage. The standard 5-cu-ft cap hopper and the optional nine-cu-ft cap hopper attribute a lockable thoroughly clean-out door to promptly and effortlessly eliminate caps in the course of changeovers.
To decrease routine maintenance, beltorque’s chute and change parts are precision-machined from solid aluminum and stainless steel, which enhances longevity. Other than the servo-pushed elevator-feeder, motors are AC, which decreases servicing. The capper characteristics an Allen-Bradley PLC and HMI, heavy-duty construction, a stainless-metal cabinet, and assist body. Two choices exist for the Lexan™ guarding.
NJM can equip beltorque with a spacing wheel, starwheel, or feedscrew, as wanted. The capper can be mounted on a standard bottle conveyor and functions a compact footprint that is only nine ft in length.