Автоматическая намотка шланга с обвязочной машиной

Резюме This video shows an automatic coiling line processing bright red corrugated hose: the hose is fed in around the 4-second mark, wound into tight concentric rings on a rotating disc through roughly the first 30 seconds, then moved to storage racks, where finished coils are seen strapped with banding from about the 100-second mark onward. The footage does not show a control panel, capacity figures, or certification marks — all of those are items to verify with the manufacturer.

Coiling long, heavy hose by hand is slow, inconsistent, and hard on workers. A coiled hose that is wound loosely will tangle, kink, or sprawl across a warehouse rack. This video walks through what an automatic hose coiler with strapping looks like in practice: what the machine structure actually is, what happens at each stage of the cycle, and — just as important for anyone evaluating equipment — what the footage cannot tell you.

Что показано на видео

The footage runs just under two minutes. The active portion is concentrated in the first minute; the remainder shows finished coils in storage.

  • t≈0–4s — Standby and feeding. A large red corrugated hose crosses the foreground. A blue steel frame, a wooden pallet, and stacked white boxes are visible in the background. The hose is then guided into the machine’s yellow and white robotic arm and clamping/guide area at the top of the coiler.
  • t≈8–12s — Transfer to the winding position. The arm continues guiding the hose down toward the center of the rotating disc. The main body shifts or extends leftward, revealing a closed grey-white unit with a door on the left side of the machine — likely a heating or setting chamber, though its function is not confirmed in the footage.
  • t≈16–28s — Coiling. Close-up shots show the red hose wound in tight, concentric rings on a metal rotating disc, with a yellow upright column on the right. The hose end is anchored at the disc center, and a motor/drive outline is visible below the disc. During this stage, light blue or silver strips — apparently strapping or labels — can be seen between hose layers as the disc keeps turning.
  • t≈28–32s — Safety guarding in view. A white grid-pattern safety fence covers most of the frame; the red hose can be seen continuing to wind behind it through the gaps.
  • t≈32–40s — Finished coils. A wider shot shows the lower structure: blue frame, base platform, and completed hose coils stacked as vertical rectangular bundles nearby.
  • t≈40–52s — Handling and detail shots. Low-angle close-ups show the red hose bending into a U-shape on a brushed stainless steel platform, with visible longitudinal corrugation on the hose surface and slight indentation where it presses against the platform. Silver support columns hold the upper structure.
  • t≈52–108s — Storage and strapping. Finished coils rest between metal shelving uprights with yellow protective blocks visible at the side. From around the 100-second mark, a grey-blue strapping band is seen running across a coiled stack, with the band position shifting slightly across several frames. A brief final pan shows another coil bound with white cord, standing upright against a wall near the blue machine housing.

The whole feeding-to-finished-coil sequence takes well under a minute of footage, and no human hands appear during the active winding stage — the process reads as fully automatic from infeed to strapped, stacked coils.

Структура машины вкратце

Компонент Замеченная деталь Функция (предполагаемая)
Главный каркас Blue-painted steel structure Carries the coiling unit and supports the platform
Robotic arm / guide Yellow, white, and blue assembly with cylinder and sensor components Feeds and directs the hose into the winding position
Вращающийся диск Metal circular disc, hose end anchored at center Winds the hose into concentric rings layer by layer
Enclosed side unit Grey-white panel with door and handle, left of the coiler Possibly a heating/setting chamber — confirm with manufacturer
Платформа поддержки Brushed stainless steel, with silver support columns Transitional handling and U-form bending of the hose
Защитное ограждение White grid-pattern guard around the winding area Isolates the rotating-disc hazard zone
Зона хранения Metal shelving with yellow protective blocks Holds finished, strapped coils

The two batches of footage differ slightly in what the frame structure looks like (blue painted steel versus silver-grey profile), which most likely reflects different camera angles and sections of the same or adjacent equipment rather than two different machines — but that is an interpretation, and buyers should confirm the layout with the manufacturer.

Заметки о непосредственных наблюдениях

The block below keeps the factual statements from the frame analysis as close to the original wording as possible, with only grammar-level editing.

  • At t≈0s, the frame shows a large red corrugated hose crossing the foreground, with a blue machine frame, a wooden pallet, and stacked white boxes in the background; no motion is evident.
  • From t≈4s to t≈12s, the hose is fed into the machine’s yellow robotic arm region, its end entering an upper clamping/guide mechanism; a partially filled winding disc of the same red hose is visible in the background.
  • At t≈16s, a close-up focuses on the rotating disc where the hose has been wound into multiple layers, forming tight concentric rings on a metal disc with a yellow upright column to the right.
  • Between t≈20s and t≈28s, the disc continues rotating; light blue or silver strip-like items — likely strapping or labels — are visible between hose layers, and the hose end is fixed at the disc center with a motor/drive outline below.
  • At t≈28s, a white grid-pattern safety fence blocks most of the view; the red hose can be seen winding behind it.
  • From t≈32s to t≈40s, the full lower structure appears: blue frame, base platform, finished hose stacks standing as vertical rectangular bundles.
  • At t≈44–48s, a low-angle close-up shows the red hose bent into a U-shape on a brushed stainless steel platform with clear longitudinal corrugation and light pressure marks at the contact point.
  • From t≈52s to t≈108s, finished coils rest between metal shelving with yellow blocks; from roughly t≈100s a grey-blue strapping band crosses a coil stack, shifting position slightly across frames; a final pan shows another coil bound with white cord standing upright near the blue machine housing.
  • No readable text, nameplate, signage, watermark, or on-screen display appears anywhere in the footage; a blurred sticker behind the fence at t≈28s is completely unreadable.
  • No control panel, screen, buttons, indicator lights, emergency stop button, light curtain, or warning signage is observable in any frame.

Чего не показано в видео

This is the part a careful buyer should read twice. The footage is honest about the process, but it stays silent on the things that usually decide a purchase:

  • Throughput and cycle-time data. No coils-per-hour, meters-per-minute, or rated capacity figures appear or can be reliably measured.
  • Технические характеристики машины. Disc load capacity and maximum coil diameter, motor power, power supply voltage and frequency, and overall machine dimensions are not shown.
  • Система контроля. No PLC brand, HMI screen, interface language, alarm, or remote-monitoring capability is visible.
  • Strapping method details. A band is visible on finished coils, but the strapping head type (pneumatic, electric, or other), strapping material options, and tension control are not shown.
  • Safety certification. No CE, UL, or ISO marks are observable anywhere in the video.
  • Changeover capability. Whether the machine handles different hose diameters, wall thicknesses, or coil sizes is not demonstrated.
  • Требования к обслуживанию. No service points, wear parts, or maintenance intervals are shown.
  • Hose specification. The hose’s material, inner diameter, pressure rating, and standard designation cannot be determined from the images.

Где находится этот тип машины?

Corrugated hose in this form factor is commonly used for drainage, cable protection, irrigation, and fluid or air lines in industrial settings. Automatic coiling with strapping is a fit when:

Ситуация Why automation helps
Long lengths per coil (coils stacked roughly 1.2 m tall in the footage suggest very long single lengths) Manual winding of long, heavy hose is slow and causes kinks and tangles
High order volume with repeatable coil sizes A rotating disc produces consistent, tight concentric rings coil after coil
Storage or shipping in bulk Strapped, uniform coils stack stably on racks and pallets
Проблемы безопасности труда Removing manual lifting and winding reduces strain and repetitive-motion risk

If you coil only occasional, short lengths, a manual or semi-automatic setup may be more economical — this is a decision to weigh against your actual volume.

Points to verify with the manufacturer

Because the video leaves real gaps, bring these questions to any quotation discussion:

  1. Rated throughput and actual cycle time for your hose diameter and length.
  2. Maximum and minimum coil diameter, width, and weight the disc accepts.
  3. Control system: PLC/HMI availability, alarm functions, and monitoring interfaces.
  4. Strapping details: head type, compatible strap materials, and tension adjustment.
  5. Safety design: emergency stop locations, guarding standard, and any certification (CE/UL or equivalent) — none are visible in the footage.
  6. Changeover procedure and time for switching hose sizes, plus power supply requirements.

FAQ

Процесс полностью автоматизирован? The winding stage shown from t≈4s to t≈32s proceeds with no operator on camera, and finished coils appear strapped and stacked afterward. The full automation loop, including unloading and strapping actuation, should be confirmed with the manufacturer.

What is the hose diameter and coil size? The hose appears to be roughly 50–150 mm in outer diameter depending on the shot, with coil diameters around 60–80 cm and stacks up to about 1.2 m. These are visual estimates from the footage, not specifications — check with the manufacturer for actual ranges.

Does the machine strap the coils automatically? Strapping bands are clearly visible on finished coils from around t≈100s, which indicates strapping is part of the process. However, the strapping mechanism itself is never shown operating, so its type and level of automation need manufacturer confirmation.

Есть ли какие-нибудь меры безопасности? A white grid-pattern safety fence is visible around the winding area at t≈28s. No emergency stop button, light curtain, interlock, or warning signage is observable in the video — ask the manufacturer to document the complete safety package.

Какие сертификаты имеются? No certification marks appear anywhere in the footage. Certification status must be confirmed with the manufacturer.

Can it handle different hose sizes? The video shows only one red corrugated hose type throughout. Multi-size capability is not demonstrated — check with the manufacturer.

Связанное чтение

Следующий шаг

If the winding and strapping process in this video matches your hose packaging needs, contact us through the videos contact page to discuss your hose dimensions, coil sizes, and throughput requirements, and to request the specifications the footage cannot show.


Source and method: this article is based on the embedded video, which contains background music only — no narration or speech. The analysis was produced by a vision model reviewing sampled frames, and all factual claims are limited to what those frames show. Items not observable in the footage are explicitly marked for confirmation with the manufacturer.