---
description: Online pallet exchanger, round turn body to reverse the pallet 180 degree safely. It is an online pallet turning machine that designed with a conveyor-integrated system for automates the process of switching pallets, whether to replace damaged pallets, change to internal pallets, or prepare products.
image: https://www.fhopepack.com/blog/wp-content/uploads/2026/10/online-pallet-exchanger2026.avif
title: Pallet exchanger
---
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# online pallet exchanger,pallet changing machin
Enhance warehouse automation with our Online Pallet Exchanger. Fully integrated into conveyor systems, this machine automatically clamps, rotates, and swaps pallets without manual intervention. Ideal for high-throughput lines, it ensures seamless product handling, reduced labor costs, and improved safety.
[Get Free Quote](#contact-form) [ Watch Demo](#video-section)
CE Certified
ISO 9001
2 Year Warranty
[](https://www.fhopepack.com/blog/wp-content/uploads/2026/10/online-pallet-exchanger2026.avif)
98%
Efficiency Rate
2 Year
Full Warranty
Pallet exchanger
## Visual Details
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![Enlarged view]()
See It In Action
## Watch How It Works
Discover how our automated packaging solutions optimize your production line efficiency. This video demonstrates the seamless operation designed for maximum protection.
High Throughput
Up to 60 coils per hour
Consistent Quality
Every wrap meets spec
[Request A Quote](#contact-form)
Description More Data
## Product Overview
The FHOPE online pallet exchanger is an inline, conveyor-integrated pallet changing machine that swaps pallets by clamping the full load and rotating it 180°. Unlike pusher-type systems that shift loads sideways, or V-shape tilters that lean a load 90°, this machine performs a non-push load transfer: the load body is clamped and inverted 180° as a consolidated unit, preserving column alignment and stacking integrity without lateral shearing or sliding. After inversion, the load's spatial orientation is reversed — what was the top becomes the bottom — so the contents must remain stable in that inverted state.
The new pallet is placed on top of the load before entering the machine. The load is then hydraulically or pneumatically clamped for stability, rotated 180°, and exits the machine resting on the new pallet at the bottom — while the old pallet ends up on top, where it is removed manually or automatically depending on the configuration.
With a representative configuration of L1200 × W1100–1200 × H1200–1800 mm loads, a maximum turnover capacity of 2T, a 180° turnover angle, an approximate 50-second turnover time, and wireless remote control operation, this online pallet exchanger suits production lines and distribution operations that need repeated, low-labor pallet changes — replacing damaged pallets, switching to internal or hygienic pallets, or preparing export shipments.
Representative Configuration
## Key Specifications
Representative configuration — conveyor interfaces and automation options are engineered per project.
| Item | Specification |
| --- | --- |
| **Load dimensions** | L1200 mm × W1100–1200 mm × H1200–1800 mm |
| **Turnover capacity** | Max. 2T |
| **Turnover time** | Approx. 50 s |
| **Turnover angle** | 180° |
| **Turnover body base** | Profile welding |
| **Fixed mode** | Dead weight |
| **Operation mode** | Wireless remote control |
| **Motor power** | Approx. 3.2 kW |
| **Power supply** | 380V, 50Hz (three phase five wire system) |
Non-standard loads, conveyor interfaces, speeds, and automatic old-pallet removal are confirmed per project.
See **More Data** for application fit, safety, RFQ items, limits, and FAQs.↑
Operating Sequence
## How the Online Pallet Exchanger Works
1. ### Initial loading on conveyor
Products loaded on the old pallet arrive at the machine via the infeed conveyor.
2. ### New pallet placement
A new pallet is loaded directly on top of the product load, ready to become the base pallet after rotation.
3. ### Entry into the turning station
The load — old pallet underneath, new pallet on top — moves into the pallet exchanger.
4. ### Clamping and stabilization
A hydraulic or pneumatic pressing mechanism applies pressure to stabilize the load before rotation begins.
5. ### 180° rotation
The clamped load is turned a full 180°. The new pallet moves to the bottom; the old pallet ends up on top.
6. ### Exit and old pallet removal
The load exits the machine on the new pallet. The old pallet on top is removed manually or automatically, per the chosen configuration.
Turnover time is approximately 50 seconds in the representative configuration; line-level throughput depends on conveyor speeds, load characteristics, and old-pallet removal method.
Product Family
## Related Machines
[Pushing-type Pallet Changer
Horizontal transfer for loads that must stay upright. ›](https://www.fhopepack.com/pallet-inverter/changer/Pushing-type-pallet-changers.html) [V-Shape Pallet Changer
Controlled 90° side tilt instead of full inversion. ›](https://www.fhopepack.com/pallet-inverter/changer/V-shape-pallet-changer.html) [Online Pallet Inverter
Inline load inversion workflows. ›](https://www.fhopepack.com/pallet-inverter/inline/Online-Pallet-Inverter.html)
More Data
## Technical & RFQ Data
Protection & Control
## Safety & Operation
### Wireless remote control
The operator runs the clamp, rotate, and release sequence from a safe vantage point away from the turning envelope.
### Clamping and stabilization
The hydraulic or pneumatic pressing mechanism stabilizes the load before rotation, reducing the risk of load shift during the 180° turnover.
### Reduced manual handling
Mechanized clamping and inversion eliminate manual restacking. With manual top-pallet discharge, operators handle only the empty pallet, not the product load.
### Project-specific safeguarding
Guarding, light curtains, and emergency-stop arrangements are specified per project to match your site requirements.
Engineering Input
## Five RFQ Items
To configure your online pallet exchanger, please provide:
01
### Load description
Product type, packaging form (bales, cartons, bags, banded stacks), and stacking stability when inverted.
02
### Load dimensions and weight
Length, width, height, and maximum weight per pallet (against the 2T representative limit).
03
### Line layout
Inline conveyor integration requirements, infeed/outfeed interface, conveyor top-of-roller (TOR) height, and pallet orientation (long/short side leading).
04
### Pallet details
Pallet types to be swapped (wood to hygienic, damaged to export, etc.) and your empty pallet stacking/removal mode preference (manual or automatic).
05
### Environment and power
Site power supply, duty cycle expectations, and any hygiene, dust, or washdown constraints.
Application Check
## When the Online Pallet Exchanger Fits
The key selection question is how much movement your load can tolerate.
| Load Condition | Machine Guidance |
| --- | --- |
| **Full 180° inversion is acceptable** | This online pallet exchanger clamps and rotates the whole load with no pushing or sliding — suited to stacked, banded, or wrapped goods that stay intact upside down. |
| **Loads must stay upright; lateral pushing is acceptable** | Consider a Pushing-type Pallet Changer for horizontal transfer without clamping or rotating the load body. |
| **Controlled 90° side tilt is acceptable** | A V-shape Pallet Changer changes the bottom pallet by tilting sideways; an inline V-shape pallet tilter variant is available for inline layouts. |
| **Only a small backward lean is acceptable** | The 95° Pallet Exchanger offers a gentler tilt-angle approach for loads with limited inversion tolerance. |
| **180° inversion at a standalone station** | A stationary 180° Pallet Inverter handles the same rotation without an online conveyor layout. |
| **Inline replacement with a 90° transfer table** | The inline 90° table-type pallet changer covers a different inline mechanism where the load is transferred at 90° rather than rotated. |
| **Related inline inversion application** | See the Online Pallet Inverter for inline load inversion workflows. |
**Well suited for:** replacing damaged or non-compliant pallets, switching between wooden and internal or hygienic pallets, preparing export-spec pallets, handling neatly stacked loads with minimal displacement, and reducing manual lifting and labor input.
**Less suitable when:** the load cannot tolerate full inversion, exceeds the representative size or 2T envelope, or must remain upright throughout transfer.
Application Boundaries
## Limits and Boundaries
### Load dimensions
Representative envelope L1200 mm × W1100–1200 mm × H1200–1800 mm. Larger or irregular footprints require per-project evaluation.
### Weight
Maximum turnover capacity of 2T in this configuration. Heavier loads need an engineered machine, not a stretched standard.
### Self-supporting load required
The load must be mechanically self-supporting in the inverted 180° state. Open containers, unsealed liquid drums without sealed heads, loose granular materials, and unsecured loose top layers are not suitable for the 180° rotation method.
### Cycle rate
Approximately 50 s turnover time per cycle; total line throughput depends on conveyor integration and old-pallet removal method, determined per project.
### Power
380V / 50Hz three phase five wire as standard; other regional supplies are configured per project.
Common Questions
## FAQ
1. How is this different from a pushing-type pallet changer?
The pushing type transfers the load horizontally by sliding it onto a new pallet. This online pallet exchanger clamps the whole load and rotates it 180°, performing a non-push transfer. It suits loads that hold together when inverted but should not be dragged sideways.
2. How is it different from a V-shape pallet changer or pallet turner?
V-shape machines use a controlled 90° side tilt to change the bottom pallet. This machine uses a full 180° rotation. If your load tolerates inversion better than a side lean, the 180° method is usually the gentler option; if it cannot be inverted at all, the V-shape or 95° exchanger is the better fit.
3. Where does the old pallet go after the cycle?
After the 180° rotation, the old pallet ends up on top of the load and is removed either manually or automatically, depending on the machine configuration you select.
4. What is the cycle time?
Turnover time is approximately 50 seconds per cycle in the representative configuration. Actual line throughput depends on conveyor speeds and removal method, so total capacity is confirmed per project.
5. Can loads taller than 1800 mm be handled?
The representative configuration covers H1200–1800 mm. Taller or non-standard loads require an engineered machine — submit your load profile for evaluation.
6. What loads should not use this machine?
Loads that are not mechanically self-supporting in the inverted state are not good candidates — for example, open containers, unsealed liquid drums without sealed heads, loose granular materials, and unsecured loose top layers. For those, evaluate the pushing-type pallet changer, the V-shape pallet changer, or the 95° exchanger instead.
7. How is the machine operated?
Via wireless remote control as standard, with the load secured by hydraulic or pneumatic pressing before rotation.
8. What warranty is provided?
A 12-month standard warranty applies; promotional 24-month coverage is available on selected models only.
## Trusted by Steel Mills & Industry Leaders
Global manufacturers rely on FHOPE heavy duty packaging equipment
         
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