Butelių susitraukimo surišimo mašina: rankovių pakuotės, SK-060ABS duomenys ir našumas per valandą

Santrauka Our automatic sleeve shrink bundling machine packs groups of water bottles into stable, transport-ready units. Bottles are grouped on the infeed conveyor, pushed through a continuous vertical PE film web, sealed into a sleeve by a temperature-controlled sealing bar, and carried through the shrink tunnel so each group exits as one tightly wrapped pack. For reference, engineering parameters are based on our SK-060ABS sleeve bundler, rated at 10–20 packs per minute. Below we detail the mechanical sequence step by step, the published machine specifications, and a worked example for production throughput in bottles per hour.

Turinys

Sleeve bundling, step by step

The automatic bundling cycle processes rigid containers continuously through five coordinated stages:

Žingsnis Kas atsitinka,
Tiekimas Upright water bottles feed continuously along a slat conveyor and are divided by lane guides into a predefined rectangular group
Plėvelės šėrimas A flat web of clear polyethylene (PE) film feeds from an overhead film unwind roll and hangs vertically across the pusher stroke path
Rankovė ir sandariklis A pneumatic pusher drives the grouped bottles through the film web; a heated sealing bar descends to cut and weld the trailing film, forming a four-sided sleeve around the bottle block
Susitraukimo tunelis The sleeved pack transfers into the heat tunnel; recirculating hot air shrinks the PE film tightly around the pack contour
Išleidimas The finished pack transfers onto an outfeed roller and wire mesh conveyor where cooling airflow solidifies the film structure before manual or robotic offloading

Because the film web wraps around the top, bottom, and two sides of the group, each end stays open as a symmetrical round opening after shrinking. This is the standard open-ended geometry for sleeve-wrapped beverage packs. The system reliably packages bottle configurations directly on the film web without requiring a cardboard corrugated under-tray or support pad [manufacturer rating].

Rankovių pakuotė arba pilnas korpusas

  • Rankovių pakuotė. The film wraps around four faces, leaving controlled openings on both ends. This method minimizes film consumption per unit and eliminates the need for an underlying corrugated pad or tray, making it optimal for bottled water, soft drinks, and canned beverages.
  • Pilnas aptvaras. The film completely seals all six sides of the product, typically using an L-bar sealer or continuous side sealer. This approach is intended for items requiring comprehensive barrier sealing against dust, moisture, and ambient contamination.
  • Su apatine atrama arba be jos. The sleeve bundling machine can wrap unsupported container groups directly on the PE film web or wrap bundles placed on flat corrugated pads or shallow trays, selectable via the operator control panel.

SK-060ABS duomenys

The SK-060ABS automatic sleeve shrink bundling machine serves as the standard platform for multi-pack beverage bundling lines [manufacturer rating]:

Punktas Paskelbta vertė
Sandarinimo tipas Rankovės sandarinimas
Pakuotės modeliai 1×10, 2×5, 3×3, 3×4, 3×5 ir kiti
Maksimalus gaminio dydis 280 (P) × 180 (P) × 150 (A) mm
Pakavimo talpa 10–20 pakuočių/min.
Filmas PE plėvelė, maks. 350 mm pločio, 280 mm ritinėlio išorinis skersmuo
Elektros energija Maks. 8 kW, 380 V 50–60 Hz 3 fazių
Tunelio dydis prie įėjimo (I × P × A) 1,040 (P) × 355 (P) × 220 (A) mm
Darbinis aukštis 850 – 900 mm
Oro ≤0.5 MPa (5 barai)
Kontrolė „Siemens PLC“, konvejerio greitis valdomas dažnio keitikliu

The shrink tunnel utilizes dual internal circulation blowers to maintain balanced thermal convection across all pack faces, while a dedicated discharge cooling blower accelerates film crystallization as the package exits the chamber [manufacturer rating].

Buteliai per valandą

Praktinis pavyzdys (iliustracinis). At a line pace of 15 packs per minute using a standard 3×4 container matrix (12 bottles per bundle):

  • Output per minute: 15 packs/min × 12 bottles = 180 bottles/min
  • Output per hour: 180 bottles/min × 60 min = 10,800 bottles/hour

Across the operational design range of the SK-060ABS platform (10 to 20 packs per minute), the theoretical throughput for the same 3×4 arrangement scales as follows:

  • At 10 packs/min: 10 × 12 × 60 = 7,200 bottles/hour
  • At 20 packs/min: 20 × 12 × 60 = 14,400 bottles/hour

Atrankos kontrolinis sąrašas

  • Container geometry: record precise bottle outer diameter, total height, taper profile, and wall rigidity.
  • Grouping pattern: define target pack configuration (such as 2×3, 3×4, or 3×5) and verify that overall envelope dimensions stay within the 280 (L) × 180 (W) × 150 (H) mm chamber limit.
  • Upstream synchronization: match the machine rated capacity (10–20 packs/min) to filler discharge velocity and buffer accumulation time.
  • Support structure: confirm whether packs will run directly on the film web or require flat cardboard insert pads / shallow display trays.
  • Film specifications: specify film gauge (typically 40–80 µm PE), web width (max 350 mm), roll outside diameter (max 280 mm), and determine whether continuous print registered film with optical eye-mark tracking is required.
  • Downstream integration: evaluate transition conveyors leading to final secondary bundling or a butelių vyniojimo platforma su padėklu.

Saugumas

The primary hazards on an automated sleeve bundling line are the reciprocating heated seal bar and the high-temperature shrink heating chamber.

  • The cutting and sealing zone is enclosed with interlocked safety guards designed to isolate pinch and thermal points in accordance with task-based risk assessments.
  • The shrink tunnel incorporates insulated double-wall panels and heavy-duty silicone baffle curtains at the infeed and discharge openings to minimize external surface heat and radiant thermal loss.
  • For compliance with CE directives, the equipment aligns with ISO 12100:2010 safety risk reduction principles and EN 415-10: 2014 specific safety requirements for packaging machines.

Inžinerijos DUK

Q: Which pack patterns can the machine make? A: Common collations include 1×10, 2×5, 3×3, 3×4, and 3×5. Adjustments between patterns are completed by reconfiguring mechanical lane guides and selecting the program profile on the operator touchscreen.

Q: How many packs per minute can be produced? A: Rated mechanical output is 10–20 packs/min [manufacturer rating], governed by total pack mass, footprint dimensions, and film thickness dwell time.

Q: What is the maximum pack size accepted by the chamber? A: Maximum permissible pack envelope is 280 mm in length, 180 mm in width, and 150 mm in height.

Q: What film specification is compatible? A: The system uses polyethylene (PE) shrink film up to 350 mm roll width with a maximum roll outside diameter of 280 mm.

Q: Does the unit require a corrugated tray underneath the bottles? A: No. The machine can wrap self-supporting bottle arrays directly on the PE film web without a tray, or process packs on corrugated pads when added stack rigidity is required.

Q: What are the utility service requirements? A: Electrical supply requires up to 8 kW connected load at 380 V (50–60 Hz, 3-phase). Compressed clean air requires a delivery pressure of ≤0.5 MPa (5 bar).

Q: Why are both ends of the finished pack open? A: This is an inherent property of a sleeve wrap: film covers the top, bottom, and long sides, shrinking cleanly around container contours while leaving circular ventilation and handling openings at both lateral ends.

Q: How is the shrink film set after exiting the tunnel? A: A high-velocity ambient cooling blower positioned directly at the tunnel discharge forces rapid temperature drop to crystallize and set the PE film structure before pack handling.

Q: How is conveyor transit speed controlled? A: Infeed, tunnel mesh, and discharge conveyors are driven by frequency converters, providing step-less variable speed adjustment to sync with upstream lines.

Q: Which machine safety standards apply? A: Design compliance adheres to ISO 12100 for general machinery safety risk mitigation and EN 415-10 for packaging line safety integration.

Kitas žingsnis

Line dimensioning and machine selection are executed through three clear milestones:

  1. Pateikite savo išdėstymo brėžinį: Send container dimensions, target pack patterns, filling line speeds, and factory floor layouts to info@fhopepack.com.
  2. Gaukite inžinerinį pasiūlymą per 48 valandas: Our packaging engineering team provides an itemized proposal, including equipment footprint, utility drops, and speed validation.
  3. Užsisakykite techninę objekto apžiūrą: Verify physical floor clearances, transfer conveyor elevations, and line controls integration directly with our application engineers.

Šaltiniai

Paskutinį kartą peržiūrėta: 2026-10-10

Paskutinį kartą atnaujinta: 2026-10-29

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