150X150mm 직사각형 강관 포장 라인.
강관 포장 솔루션 online handling and packing without automatic control system.
파이프 패킹 속도를 높이고 인건비를 낮추는 방법.
라인을 운영하는 데 한 명의 작업자만 필요합니다.
포장 속도: 분당 최대 100m.
https://www.fhopepack.com/Automatic-Steel-Tube-Packing-Line/
• The line is designed to automatically pack rectangular steel pipes into bundles for easier handling, storage and transport.
• Only one operator is required to load pipes into the line and discharge the finished bundles. All packing functions are automated.
• Components of the line likely include:
- A pipe infeeding system that queues pipes and feeds them into the line at a controlled rate
- A wrapping unit that applies stretch film around sequential pipes to form a bundle
- An adjustable mandrel or frame that the pipes are wrapped around
- A cutting mechanism to sever the film after each bundle is formed
- A discharge conveyor to remove the packed bundles
• A PLC control system coordinates the functions and speeds of each unit to achieve the target packing speed of up to 100 meters of pipe per minute.
• Depending on pipe dimensions, multiple wrapping heads may be used in parallel to achieve the high packing speeds.
• The packing mandrel or frames can be adjusted to match the width and height of different sized pipes, ensuring a snug film wrap for all bundles.
• Safety features like light curtains and guards cover moving parts to protect the single operator.
• Automating the packing process offers benefits like:
- Consistent bundles due to precise stretch film application
- Higher throughput compared to manual packing methods
- Less waste from automated film dispensing and cutting
• Proper maintenance of items like wrapping units, drive chains and rollers is needed to sustain the high packing speeds and ensure reliability.
So in summary, a rectangular steel pipe packing line can automate bundling of pipes using high-speed stretch film wrapping to produce consistent bundles at rates exceeding 100 meters per minute, while keeping operational and material costs low through minimizing manual labor.
