Avvolgitrice orbitale orizzontale con film estensibile: Avvolgimento ad anello su nastro trasportatore

Sintesi A horizontal orbital stretch wrapping machine turns a film carriage round a ring while conveyors carry a long load through it, so the film wraps the load in a spiral. Our short clip, about 10 s long, shows the yellow film carriage turning round a large guarded ring over a roller conveyor, with the load held in place. Our E1000 orbital wrapper takes bundles of 400 to 1000 mm OD and 50 to 400 kg, with the ring at about 10 to 60 r/min.

Sommario

Ciò che mostra la clip, in ordine

The machine has a large light grey ring housing with a yellow mesh guard round its top. A roller conveyor runs through the ring, and a separate control cabinet stands to the left. Rolls of film, wooden crates and other machines stand in our workshop behind it.

  1. Da 0 a circa 3 secondi. A long, silver-grey load lies on the conveyor at the ring. The yellow film carriage swings round the ring from the upper right.
  2. Circa 3-6 secondi. The carriage keeps turning, and film lays over the load.
  3. Circa 6-10 secondi. The carriage completes more turns, and the film layers build on the load, which stays in the same place.

Tempo di ciclo sulla clip

Premi sulla clip Finestra temporale Durata
First turns of the carriage Da 0 a circa 3 secondi circa 3 s
Film laid on the load circa 3-6 secondi circa 3 s
Layers build circa 6-10 secondi circa 4 s

The clip is only about 10 s long, so it shows part of a wrap, not a full cycle. The times come from frames about 0.6 s apart.

How a horizontal orbital stretch wrapper works

The infeed conveyor carries the load into the ring. A photocell sensor sets the wrapping position, and the carriage turns round the ring, pulling stretch film off the roll. As the conveyors move the load forward, the film lays on it in a spiral, with the overlap set from 10% to 90%.

The wrap can be reinforced at both the head and the end of the load, set on the touch screen. While that happens the load stays in place, as it does on the clip. Press-down devices on the infeed and outlet conveyors hold the load steady, and side guides stop it shaking.

At the end, an automatic mechanical hand cuts the film, by heat or knife, and clamps it for the next wrap.

Parte Ciò che fa
Reinforced aluminium ring, ring width up to 60 mm Carries the film carriage round the load
Nastri trasportatori di alimentazione e di uscita Carry the load through the ring
Sensore fotocellula Sets the wrapping position
dispositivi a pressione Hold the load during the wrap
Lancetta meccanica Cuts and clamps the film
PLC, HMI and inverters Set ring speed, roller speed and package size

E1000 orbital wrapper specifications

E1000 orbital stretch wrapper Specificazione
Object length Oltre 1000 mm
Fascio OD 400 a 1000 mm
Peso 50 a 400 kg
Convogliatore di alimentazione 2000 mm long × 1200 mm wide
Trasportatore di uscita 2000 mm long × 800 mm wide
Velocità del trasportatore da 3 a 12 m/min
Velocità dell'anello About 10 to 60 r/min
Materiale di imballaggio Film estensibile in LLDPE, cartaceo o tessuto
formato della macchina About L 4800 × W 1800 × H 2000 mm
Potenza About 4.5 kW, 380 V, 50 Hz, 3 phase

Controllo del tempo

For an illustrative 3000 mm load at a conveyor speed of 6 m/min, the load passes the ring in 30 s. Adding about 10 s for the head and end reinforcement and the cut gives about 40 s, or up to 90 loads an hour.

A lower conveyor speed gives a closer overlap but a longer cycle. We set the speed against your load count per hour.

Selection checklist for an orbital stretch wrapper

  • Load length, OD and weight, against over 1000 mm, 400 to 1000 mm and 50 to 400 kg.
  • Carichi all'ora.
  • Wrap material: stretch film, paper or woven.
  • Head and end reinforcement.
  • Heat or knife cutting.

Controlli e sicurezza

On the clip, nobody stands at the ring while the carriage turns, and the mesh guard covers the top of the ring. A person reaching into the ring area is the move to design out. The automatic wrapper keeps operators away from the moving parts, and the separate control panel stands clear of the ring.

Stop, isolate and lock out the wrapper before anyone reloads film, frees a load or reaches into the ring. The ring has soft start and jog, which are for set-up with the guard in place.

Gli standard applicabili dipendono dal mercato di destinazione. Per i mercati CE, la norma ISO 12100 definisce il metodo di valutazione del rischio, mentre la norma EN 415-10 disciplina i requisiti generali per le macchine confezionatrici, specificando le protezioni e il dispositivo di arresto.

FAQ di ingegneria

Q: What loads fit the E1000? A: Loads over 1000 mm long, 400 to 1000 mm OD and 50 to 400 kg.

Q: How is the film cut? A: An automatic mechanical hand cuts it by heat or knife and clamps it for the next wrap.

Q: How fast does the ring turn? A: About 10 to 60 r/min, set by inverter, with the overlap from 10% to 90%.

Passo successivo

We size a horizontal orbital stretch wrapping machine in three steps:

  1. Invia il tuo disegno di progetto con le dimensioni del carico, i pesi e i carichi all'ora, per info@fhopepack.com.
  2. Riceverai una proposta entro 48 ore, with the wrapper model, the conveyor layout and the cycle check.
  3. Prenota un sopralluogo so we confirm the infeed, the outfeed and the guarded area.

fonti

Ultimo aggiornamento: 05/10/2026

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