Ringkasan Eksekutif Our mobile pallet changer is a battery pallet truck with a clamp that can grip a stack, tilt it and lift it clear of the old pallet. The Plus A model upends up to 1,000 kg and lifts up to 1,500 kg, with a 1,400 mm clamp opening and 1,600 mm high clamp arms. For MDF boards the limit is usually weight; for EPS panels it is clamp pressure.
Daftar Isi
- Why change or invert pallets under board stacks
- How the clamp, tilt and lift cycle works
- Plus A specifications
- Worked example: MDF and EPS stacks against the limits
- Tilting clamp or side press
- Daftar periksa seleksi: apa yang perlu Anda kirimkan kepada kami
- Safety: EN 415-10 and ISO 3691-1
- Pertanyaan yang Sering Diajukan (FAQ) tentang Teknik
- Langkah selanjutnya
- Bacaan terkait
- sumber
Why change or invert pallets under board stacks
Board plants and panel makers move stacks between pallet types all the time. A wooden pallet from the press line may need to go onto a plastic or export pallet, or a damaged pallet has to come out from under a full stack. Restacking MDF boards or EPS panels by hand is slow, and it marks board faces and breaks panel edges.
A mobile changer goes to the stack, so the stack does not have to travel to a fixed station. That suits a warehouse where stacks sit in rows and the work comes in small lots through the day.
How the clamp, tilt and lift cycle works
- The operator drives the battery truck up to the stack and opens the clamp arms to the stack width.
- The arms close on the stack sides just above the pallet deck, and the clamping speed is set so the arms seat quickly but gently.
- The machine lifts the clamped stack clear of the old pallet, which stays on the floor.
- If the stack must be turned, the clamp tilts it 90° onto its side, or turns it up to 180° to invert it. The turning speed is adjustable.
- The operator puts the new pallet in place, sets the stack down onto it and opens the arms.
Inverting through 180° puts the bottom boards on top for inspection, or turns a load the right way up.
Plus A specifications
| Barang | FPFZ-M01 (Plus A) |
|---|---|
| Upending capacity | 1,000 kg |
| Beban maksimum | 1,500 kg |
| mengangkat tinggi | 1.6 m |
| Clamp arm size | 1,100 × 165 × 50 mm |
| Clamp arm height | 1,600 mm |
| Rentang pembukaan klem | 1,400 mm |
| Machine length / width | 2,250 / 850 mm |
| Jalur roda | 520 mm |
| Ruang putar | 1,250 mm |
| Tangani tinggi | 1,490 mm |
| berat mesin | 1,200 kg |
| Travel speed, empty / loaded | 5 / 4 km / jam |
| Kemampuan menanjak | 10% |
| Daya | battery drive |
| Rotasi | up to 180°, adjustable turning speed |
Worked example: MDF and EPS stacks against the limits
Two checks matter: weight against the 1,000 kg upending limit, and stack width against the 1,400 mm clamp opening. The densities below are typical values for the materials and are illustrative.
| Tumpukan | Size, L × W × H | Kepadatan tipikal | Berat | Hasil |
|---|---|---|---|---|
| Papan MDF | 1,200 × 600 × 1,000 mm | about 750 kg/m³ | sekitar 540 kg | within 1,000 kg; tilt is fine |
| MDF boards, taller stack | 1,200 × 1,000 × 1,200 mm | about 750 kg/m³ | sekitar 1,080 kg | over 1,000 kg; lift only, or split the stack to tilt |
| EPS panels | 1,200 × 1,000 × 1,500 mm | about 20 kg/m³ | sekitar 36 kg | weight is no issue; clamp pressure is |
The 1,000 mm and 600 mm stack widths are both inside the 1,400 mm opening. The MDF check is about mass: the taller stack is 1.44 m³, and at 750 kg/m³ that is about 1,080 kg, so we would lift that stack without tilting, or split it. The EPS stack is very light, but EPS dents under point load, so the clamp force has to stay low. That is where a pressure-adjustable clamp earns its place.
Tilting clamp or side press
| Plus A tilting clamp | Tekan samping | |
|---|---|---|
| Tilt or invert | yes, up to 180° | no, lifts and transfers |
| Beban | 1,000 kg upending, 1,500 kg lifting | sekitar 1,500 kg |
| menjepit | arm clamp, adjustable clamping speed | two side platforms, pressure set on a gauge |
| Daya | battery drive | 24 V, four 6 V batteries, 1,200 W drive and lift motors, built-in charger |
| Lebar palet | 1,400 mm clamp opening | pallets up to 1,200 mm wide; 1,320 mm inner leg width |
| Terbaik untuk | MDF and boards that must be turned | EPS and soft stacks that only need a new pallet |
If your EPS stacks only need a new pallet, the side press is the gentler choice, because its pressure is set on a gauge before it squeezes. That gauge reads hydraulic pressure, not the pressure on the panel face. The pressure on the EPS depends on how much platform area touches it, so a larger contact pad spreads the same force and dents the face less. If boards must be turned over, the Plus A is the one to choose.
Daftar periksa seleksi: apa yang perlu Anda kirimkan kepada kami
- Stack length, width and height, and the heaviest stack.
- Material: MDF, particle board, EPS or other panels.
- Whether stacks must be turned or only moved to a new pallet.
- Pallet types, old and new.
- Floor: slopes, ramps and aisle width.
- Stacks per shift.
Safety: EN 415-10 and ISO 3691-1
For CE markets, ISO 12100 sets the risk-assessment method and EN 415-10 sets the general safety requirements for the clamping and turning functions. The driven truck itself falls under ISO 3691-1 for self-propelled industrial trucks.
Keep people clear of the turning zone while a stack is tilted, and travel with the stack low. Tilt only within the upending capacity, and set the clamp force for the material before the first lift.
Pertanyaan yang Sering Diajukan (FAQ) tentang Teknik
Q: How heavy a stack can it tilt? A: Up to 1,000 kg; it lifts up to 1,500 kg without tilting.
Q: How wide a stack can it grip? A: The clamp opens to 1,400 mm.
Q: Can it turn a stack upside down? A: Yes. It tilts a stack 90° onto its side, or rotates it up to 180° to invert it.
Q: Will it crush EPS panels? A: Not with the clamp force set low; for EPS that only needs a new pallet, the side press with its pressure gauge is gentler.
Q: Which safety standards apply? A: For CE markets, ISO 12100 and EN 415-10, and ISO 3691-1 for the truck.
Langkah selanjutnya
- Email your stack sizes, weights and materials untuk info@fhopepack.com.
- Kami akan membalas dalam waktu 24 jam dengan sebuah proposal. naming the model and clamp type.
- Kami mengirimkan gambar showing the changer against your stack and aisle.
Bacaan terkait
- Pengubah palet bergerak Plus A
- Mobile pallet changer side press
- Electric clamper pallet changer for paper rolls
- Mobile pallet changer for limited space
- Mechanical 90-degree tilter for sheet stacks
sumber
- Specifications: FHOPE mobile pallet changer Plus A and side press product pages
- Gauge and contact pressure: FHOPE engineering confirmation
- Video mesin: pallet changing and inverting on YouTube
- Stack weights: our worked example, typical material densities, illustrative stack sizes
- Standards: EN 415-10 (packaging machines, general safety); ISO 12100:2010; ISO 3691-1 (industrial trucks)
Terakhir ditinjau: 17-10-2026
