Penggulungan pipa otomatis dan penggulung mesin strapping

Ringkasan Eksekutif

An automatic pipe winding and strapping machine coiler takes pipe straight from the line, measures the length, winds it into a tight coil, cuts it and straps it, with no hand winding. Our FCL-800 series coils tube of 5–30 mm OD into coils of 500–800 mm OD at up to 80 m/min, with a servo drive matched to the extruder. A worked example lays out a 100 m coil of 25 mm pipe layer by layer.

Daftar Isi

Why wind and strap pipe automatically

Hand winding pipe off a running line is heavy, slow and uneven. Coils come out loose, oval or with crossed turns, and the length per coil varies. An automatic coiler winds each coil to the same length and shape, so coils stack, weigh and sell the same every time.

The strapping holds that shape. A coil strapped on the machine, still under winding tension, keeps its turns tight through handling.

Our vertical pipe coiler inside its guard

The coiler is a white frame with a vertical winding disc. Pipe comes in from the line through a set of white guide rollers and onto the rotating former, which has four arms to hold the coil.

When the coil is full, clamping and positioning units under it close in on the coil core. A beam with two parallel press bars then comes down on top to steady the coil for strapping. Aluminium-frame mesh doors with locks enclose the reel and clamp area.

The winding and strapping cycle

  1. Mengukur. A meter counter checks the pipe length as it enters.
  2. Angin. The servo-driven former winds the pipe in even layers.
  3. Memotong. At the set length the pipe is cut.
  4. Memegang. The clamps and press bars close on the full coil.
  5. Tali. The coil is strapped at the set points.
  6. Melepaskan. The coil is released and taken off; the former is ready for the next.

FCL-800 series data

From our FCL-800 automatic plastic pipe coiler and strapping machine page:

Barang FCL-800A FCL-800B FCL-800C
Tabung OD 5 – 16 mm 10 – 20 mm 15 – 30 mm
coil OD 500 – 800 mm 500 – 800 mm 500 – 800 mm
coil ID 200 – 300 mm 250 – 500 mm 300 – 600 mm
Tinggi kumparan 80 – 200 mm 100 – 300 mm 100 – 300 mm
Coil length range (meter counter) 10-50 m 20-100 m 20-200 m
Pasokan udara 6 bar 6 bar 6 bar

Coiling speed is up to 80 m/min, with PLC and HMI control, servo drives for winding and strapping, IoT monitoring with error codes, and a strapping success rate up to 99%. After strapping, coils can go on to film wrapping or shrink wrapping.

Worked example: 100 m of 25 mm pipe

Illustrative order: 25 mm pipe, 100 m per coil, on the FCL-800C with coil ID 400 mm and height 250 mm. That gives 250 ÷ 25 = 10 turns per layer. Each layer’s mean diameter is ID + 25 × (2n − 1):

Lapisan Diameter rata-rata Length in layer Total
1 425 mm 10 × π × 0.425 ≈ 13.4 m 13.4 m
2 475 mm 14.9 m 28.3 m
3 525 mm 16.5 m 44.8 m
4 575 mm 18.1 m 62.8 m
5 625 mm 19.6 m 82.5 m
6 675 mm 21.2 m 103.7 m

Totals are summed from unrounded layer lengths.

Hasil. 100 m ends in the sixth layer, so the coil OD is about 400 + 2 × 6 × 25 = 700 mm, inside the 800 mm maximum. At the 80 m/min maximum, winding 100 m takes 100 ÷ 80 × 60 = 75 s. On a slower line the coiler runs at line speed, so the winding time is the length divided by the line speed.

Matching the coiler to the extruder

In line, the coiler is servo-controlled so its winding speed matches the extruding speed; the pipe is neither pulled nor allowed to pile up. Tell us whether the coiler connects to an extruder or to a pay-off, and the line speed, and we set the drive and the length counter to suit.

The line keeps running while the coiler cuts, holds and straps a coil. Where that pause is longer than the line can wait, we supply an accumulator ahead of the coiler, quoted together with the coiling and strapping machines.

Daftar periksa pemilihan

  1. Jenis pipa dan diameter luar (OD).
  2. Panjang per gulungan.
  3. Coil ID, OD and height wanted.
  4. Line speed, and extruder or pay-off feed.
  5. Straps per coil, and strapping material and size. For PP strap we commonly use 10 × 0.8 mm or 15 × 0.6 mm.
  6. Film or shrink wrap after strapping.

Keamanan: EN 415-10 dan ISO 12100

We design the coiler to EN 415-10 and assess its risks to ISO 12100. The rotating former, the clamping units, the press bars and the cutter are the hazards. The mesh doors enclose them and are interlocked, so opening a door stops the former and the strapping. Coil removal is done with the former stopped. Guards and CE documents are agreed per project.

Pertanyaan yang Sering Diajukan (FAQ) tentang Teknik

Q: How is the coil length controlled? A: A meter counter measures the pipe as it enters, and the cutter works at the set length.

Q: What holds the coil during strapping? A: Clamps close on the coil core from below, and press bars hold it from above.

Q: Can it run in line with the extruder? A: Yes. The servo drive matches the coiling speed to the extruding speed.

T: Standar mana yang berlaku? J: EN 415-10, dengan ISO 12100 untuk penilaian risiko.

Langkah selanjutnya

  1. Send pipe OD, coil length and line speed Kirimkan ke info@fhopepack.com.
  2. Kami memilih the FCL-800 model and coil size.
  3. Kami membalas dalam waktu 24 jam dengan tata letak dan penawaran harga.

sumber

  • FHOPE FCL-800 automatic pipe coiler and strapping machine product page
  • FHOPE project notes on matching coiler and extruder speed
  • Our pipe coiler shown above
  • Contoh soal: gambar ilustrasi
  • Standar: EN 415-10; ISO 12100:2010

Terakhir ditinjau: 18-10-2026

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