Mesin penggulung dan pengikat pipa otomatis untuk pabrik Timur Tengah

> **Ringkasan Eksekutif**
>
> An automatic pipe coiling and strapping machine winds extruded plastic pipe into tight, even coils of a set length, then straps each coil in four places before it moves on to wrapping or stacking. Pipe producers in hot regions such as the Middle East ship long runs of small-bore pipe, so coil neatness and strap strength decide whether coils survive the truck and the sun. This page explains the cycle, coil sizing and the line balance between coiling and strapping.

White pipe runs over a row of guide wheels into the coiler, where it winds into a tight coil. The finished ring-shaped coil then sits ready for strapping, with the touch panel beside it and the guarded zone behind.

Daftar Isi

Why coil automatically

Pipe leaves the extruder at line speed and must be coiled with steady tension and exact length. Hand coiling gives loose, uneven coils that collapse in transport and wrong lengths per coil. A coiler with tension control, a meter counter and an automatic cutter gives every coil the same length, the same size and a tight wind.

Siklus penggulungan dan pengikatan

1. **Infeed:** pipe passes the guide wheels and a tension unit, while a sensor tracks the pipe position.
2. **Coil:** the coiler arms are set to the coil ID and width; an automatic displacer lays the pipe turn by turn.
3. **Count and cut:** a meter counter measures the length; at the set length the pipe is cut. A pipe buffer device stores pipe during cut and transfer, so the extruder keeps running and the next coil starts at the right tension.
4. **Discharge:** a pneumatic pusher moves the coil to the strapping station.
5. **Strap:** the strapping station moves in and straps the coil at 4 positions with PP strap.

PLC and HMI control run the cycle, and inverters adjust the speeds.

Coil and machine ranges

| Item | FCL-V1400 coiler (FHOPE quotation) |
| :--- | :--- |
| Pipe diameter | 17–37 mm |
| Diameter Dalam Kumparan | 550–950 mm |
| Diameter Luar Kumparan | 800–1,400 mm |
| Lebar kumparan | 150–200 mm |
| Berat kumparan | 5–30 kg |
| Length counter | 20–200 m |
| Coiling speed | max 60 m/min |
| Straps per coil | 4 |
| Strap time | 14–19 s per strap |
| Strap | PP, 10 × 0.8 mm |
| Air | 6 bar |
| Power | 380 V, 50 Hz, 3 phase |

Pipe materials, larger pipe and other coil sizes are confirmed at quote.

Pipe length per coil

**Length per coil ≈ turns × π × mean coil diameter.** For 25 mm pipe on a coil with 550 mm ID, 800 mm OD and 150 mm width: 150 ÷ 25 = 6 turns across and (800 − 550) ÷ 2 ÷ 25 = 5 layers, so 30 turns. The mean diameter is (800 + 550) ÷ 2 = 675 mm, so one turn is π × 0.675 = 2.12 m and the coil holds 30 × 2.12 ≈ 63.6 m (example only). That sits inside the 20–200 m counter range. Use your own pipe diameter to check the coil fits the OD limit.

Keseimbangan garis

**Coiling time = pipe length ÷ coiling speed.** At 60 m/min a 63.6 m coil takes 63.6 ÷ 60 ≈ 1.1 min, or about 64 s. Strapping 4 positions at 14–19 s each takes 4 × 14 = 56 s to 4 × 19 = 76 s (example only). Those figures are strapping time per strap; any coil indexing between positions comes on top and is confirmed at quote. With indexing added, strapping can exceed the 64 s coiling time, so the strapper becomes the bottleneck. Plan a buffer conveyor between coiler and strapper, or a second strapping head, when the extruder runs fast or coils are short.

Strap and joint

PP strap at 10 mm width is gentle on plastic pipe, and tension control on the strapping head protects the pipe surface. Our quotation data gives the friction joint approx. 75–80% of the strap breaking load, so size the strap grade for the coil weight and handling, not for the strap alone.

Daftar periksa pemilihan

1. Pipe material, diameter and wall?
2. Coil ID, OD, width and length per coil?
3. Extruder output in m/min?
4. Number of straps and strap type?
5. Wrapping or stacking after strapping?
6. Power, air and ambient temperature at site?

Safety/keselamatan

The line is designed to EN ISO 12100:2010 for risk assessment, EN 415-10 for packaging machine safety and EN 60204-1 for electrical equipment. The coiler arms, cutter and strapping head are the main hazards, so the cell is fenced with interlocked doors and an emergency stop. The cutter is hydraulic for strong pipe, so keep hands out of its path.

Pertanyaan yang Sering Diajukan (FAQ) tentang Teknik

Q: What pipe sizes can it coil?
A: Our FCL-V1400 coiler handles 17–37 mm pipe; other sizes are confirmed at quote.

Q: How is the coil length set?
A: A meter counter sets 20–200 m and the pipe is cut automatically.

Q: How many straps per coil?
A: Four, at 14–19 s each.

Q: Can the coils go straight to a wrapper?
A: Yes, a coil downender can link the coiler to a wrapping machine.

Langkah selanjutnya

1. **Send your pipe size, material, coil spec and extruder speed** to info@fhopepack.com.
2. **We size** the coiler, strapping station and any wrapper.
3. **Kami akan membalas dalam waktu 24 jam** dengan proposal dan penawaran harga.

- [Automatic pipe winding machine FCL-800 (product)](https://www.fhopepack.com/Vertical-Coiling-Machine/Automatic-pipe-winding-machine-FCL-800.html)
- [Mesin penggulung dan pengikat selang (produk)](https://www.fhopepack.com/Hose-packaging-machine/Hose-coiling-and-strapping-machine.html)
- [Automatic plastic pipe coiler and strapping machine](https://www.fhopepack.com/videos/automatic-plastic-pipe-coiler-and-strapping-machine-2/)
- [Hose packaging machines (product)](https://www.fhopepack.com/Hose-packaging-machine/)

sumber

- FHOPE quotation: automatic pipe coiling, strapping and wrapping machine FCL-V1400 (2019)
- FHOPE quotation: automatic pipe coiling, strapping and wrapping machine (2018)
- EN ISO 12100:2010; EN 415-10; EN 60204-1
- The automatic pipe coiling and strapping machine shown above

Terakhir ditinjau: 20-10-2026

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