Uji Coba Pabrik Mesin Pembungkus Palet Otomatis Inline: Apa yang Perlu Diperiksa Sebelum Dikirim

Ringkasan Eksekutif This 4-minute clip is a factory test run of one of our automatic pallet wrappers, set up in line with powered roller conveyors. Carton loads on plastic pallets ride in on the conveyor, are wrapped on the turntable and roll out the other side. Below we walk through the clip and list what to check on your own test run, with the turntable, film and pre-stretch values to compare.

Daftar Isi

Apa yang ditunjukkan dalam klip tersebut

The clip runs about 4 minutes in our assembly hall.

  • Pembukaan: a stack of brown cartons on a blue plastic pallet waits on the infeed roller conveyor. A load wrapped earlier stands on the far side.
  • Menit pertama: the load moves onto the yellow turntable, which has its own rollers level with the conveyor. The film carriage runs on the mast while the table turns.
  • Middle of the clip: the camera moves around the cell. The wrapped load sits on the turntable, fully covered in clear stretch film.
  • Final part: the wrapped load leaves on the outfeed conveyor and the next carton load is ready at the side.

One operator watches the cycle. Nobody ties or cuts the film by hand during the clip.

How the inline layout works

In an inline wrapper the turntable is part of the conveyor line:

  1. Masukan: the pallet rolls from the infeed conveyor onto the rollers in the turntable.
  2. Membungkus: the table turns while the film carriage travels up and down the mast.
  3. Cut and clamp: the film is cut and held by the clamp, ready for the next load.
  4. Umpan keluar: the turntable stops in line and the load rolls out.

For another conveyor-fed example, see our turntable pallet wrapper with conveyor. Because the turntable and conveyors sit in one horizontal line, a forklift only loads the start of the line and unloads the end.

Reference values for an inline pallet wrapper

From our B100 and B200 automatic pallet wrapper pages:

Barang B100 B200
Diameter meja putar 2200 mm 1800 mm atau 2000 mm
Beban meja putar maks 2000 kg 2000 kg (opsi 2500–3000 kg)
Kecepatan putar max 12 rpm 3-12 rpm
Pra-peregangan 250% (100–300%) sampai% 200
Keluaran min. 24 loads/hour -
Film LLDPE 0.025 mm, 500 mm wide, 76 mm core -
Tinggi kemasan - 2800 mm (option)
Pasokan udara 6–8 kgf/cm² (about 0.6–0.8 MPa) -

Use these as values to compare on your own test run; the model and settings for the clip are not on screen. Every wrapper is configured per project, so the figures can change.

What to check on a factory test run

A factory acceptance test (FAT) is the cheapest place to find a problem. Bring your own load, or a dummy load of the same size and weight.

  • Transfer: the pallet should roll on and off the turntable without catching at the roller gaps.
  • Stop position: the turntable must stop with its rollers aligned to the conveyor every time.
  • Deteksi ketinggian: the carriage should find the top of the load with the photocell sensor.
  • Film start and end: the clamp holds the leading edge, the cut is clean, and the tail is wiped onto the load so it does not hang loose.
  • Layers and zones: check that the top, bottom and middle get the wraps you specified.
  • Waktu siklus: time a full cycle and compare it with the loads per hour your line needs.

Film program and number of layers

Film use depends on the carriage program, not on a fixed figure.

Program pengangkutan Layers on the load
One pass, bottom to top lapisan 1
Up–down–up–down Lapisan 4

Pre-stretch changes how far each metre of film goes. Set the program and pre-stretch on the control panel during the test, then weigh a film roll before and after a set number of loads.

Selection checklist for an inline pallet wrapper

  • Ukuran palet, tinggi muatan, dan muatan terberat.
  • Loads per hour, including peaks.
  • Conveyor height and direction of flow.
  • Film type, roll width and core size you already buy.
  • Top sheet or strapping after wrapping, if needed.
  • Space for the infeed and outfeed conveyors.

Kontrol dan keamanan

Standar yang berlaku bergantung pada pasar tujuan. Untuk pasar CE, EN 415-6 mencakup mesin pembungkus palet dan ISO 12100 menetapkan metode penilaian risiko, yang mengatur pengamanan dan pengaturan penghentian darurat.

Pada B100, mesin pembungkus dioperasikan dari PLC dengan tombol dan HMI, dan meja putar memiliki fitur soft start dan soft stop. Pengamanan di sekitar meja putar diatur dalam penilaian risiko untuk setiap tata letak.

Pertanyaan yang Sering Diajukan (FAQ) tentang Teknik

Q: Is the machine in the clip a turntable or a rotary arm wrapper? A: A turntable wrapper with rollers in the table, so the pallet can roll through in line.

Q: How many loads per hour can an inline wrapper handle? A: Our B100 page gives a minimum of 24 loads per hour. The real figure depends on load height and the number of wraps.

Q: How heavy a load can the turntable take? A: 2000 kg on the B100 and B200, with 2500–3000 kg as a B200 option.

Q: Does the operator need to tie the film to the pallet? A: No. The clamp holds the film start, and after the cycle the film is cut and held by the clamp for the next load.

Q: What pre-stretch can be tested? A: The B100 runs 250% pre-stretch, adjustable from 100% to 300%; the B200 reaches up to 200%.

Q: Can we add a top sheet? A: Yes. Our B300 adds a film top covering over the load. The pneumatic top plate on the B200 is different: it holds the load steady while it turns.

Langkah selanjutnya

We size an inline pallet wrapper in three steps:

  1. Kirimkan gambar tata letak Anda with pallet size, load height and weight, and loads per hour, to info@fhopepack.com.
  2. Terima proposal dalam waktu 48 jam, with the turntable, conveyor layout and film program.
  3. Pesan survei lokasi so we confirm conveyor height, flow direction and floor space.

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Terakhir ditinjau: 06-10-2026

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