Μηχανή επανατύλιξης και συσκευασίας χαλύβδινων συρμάτων υψηλής ταχύτητας

Περίληψη This factory test-run video shows the automatic packing stage of a steel wire rewinding and packing line. A worker places a silver steel wire coil on a roller conveyor, the machine draws a bright yellow protective sleeve over the coil and presses it tight, and an end-of-line gripper then lifts the wrapped coil and stacks it onto a metal rack beside another finished coil. The footage confirms the wrap, transfer, and stacking motions working in sequence; rated speed, throughput, coil-size range, and safety fittings are not shown on camera and must be confirmed with the manufacturer.

The Process in This Test Run, Step by Step

The footage runs a little over ninety seconds and follows one steel wire coil from manual placement to a wrapped, racked package. Each frame in the analysis is about four seconds apart, so the phase boundaries below are approximate.

  • Loading — the coil enters the line. A worker (masked) places a bare silver steel wire coil onto a roller conveyor with yellow side rails. The coil is a large ring, several times wider than it is tall, and is carried forward automatically toward the wrapping station.
  • Protective wrapping — the sleeve goes on. At the wrap station, the machine’s overhead unit slides a bright yellow, flexible covering over the coil and presses it down, forming a snug yellow protective sleeve around the wound wire. The pressing and settling motion continues through the middle section of the footage.
  • Transfer — the wrapped coil moves on. Once covered, the coil rides the conveyor toward the end of the line, moving clear of the wrapping mechanism.
  • Auto stacking — the finished coil is racked. A black metal gripper arm at the end of the line picks the wrapped coil up, swings it to a fixed steel rack, and sets it down on the rack’s cross-beam next to an identical yellow-wrapped coil already in place. That final lift-and-place motion is the clearest “compact” move in the whole clip.

The whole demonstrated sequence is one continuous flow: place, wrap, convey, lift, and stack — which is exactly the reduced-manual-handling idea behind an integrated coil packing line.

Σημειώσεις άμεσης παρατήρησης

The statements below are limited to what is actually visible in the video frames. No inference has been added.

  • Μηχανή — A compact line built around a long roller conveyor with yellow side rails, a white-and-gray overhead wrapping unit, and a black metal gripper arm at the discharge end. A fixed steel rack with cross-beams sits beside the end of the conveyor to receive finished coils.
  • Αντικείμενο εργασίας — A large ring-shaped steel wire coil, silver and glossy, with tightly wound strands visible on its surface. Its outer diameter is much larger than its face width.
  • Υλικό περιτυλίγματος — A bright yellow, flexible covering (film- or bag-style sleeve) that is brought down over the coil and pressed on, leaving the finished coil fully covered in yellow. “FHOPE GROUP” and “PACKING SOLUTION FOR YOU” are printed on the material and are readable in the frames.
  • Transfer and stacking — The wrapped coil travels on the conveyor and is then lifted by the gripper arm and placed onto the metal rack, where a second wrapped coil has already been stacked.
  • Χειριστής — A worker loads the initial coil at the start of the clip; after that the wrap, transfer, and stacking run automatically with nobody touching the coil or the sleeve.
  • Έλεγχοι — A control cabinet is visible beside the line, but its buttons, display, and indicator lights are not legible in the footage.
  • Εξαρτήματα ασφαλείας — μη ορατά. No emergency-stop button, safety fence, light curtain, warning signage, or interlock appears in the clip. That absence does not prove the production machine lacks them; it must be confirmed with the manufacturer.
  • Markings on the machine — none readable. Apart from the FHOPE branding printed on the wrapping material, no readable model number, nameplate, or label appears on the machine itself.

Επιβεβαιωμένο από το βίντεο έναντι Επιβεβαιωμένου από τον κατασκευαστή

Περιοχή Τι επιβεβαιώνει το βίντεο Τι πρέπει να επαληθεύσετε με τον προμηθευτή
Τύλιγμα An overhead unit automatically draws a bright yellow protective sleeve over the coil and presses it tight Available film/bag widths and whether other colors or printed material are supported
Μεταφορά The wrapped coil is conveyed automatically to the end of the line The conveyor speed and the maximum coil weight it can carry
Στοίβαξης A gripper arm lifts the finished coil and places it on a metal rack beside already-stacked coils Stack height supported, cycle time per place, and whether stacking duty is limited by coil weight
Αναδίπλωση The machine name references steel wire rewinding Whether the rewinding unit is part of this same machine or a separate upstream machine in the line
Γεροδεμένος Not shown as a separate step in this clip Whether the line includes an automatic strapping stage before or after wrapping
Έλεγχος A control cabinet exists with unreadable buttons/display Which parameters are programmable and how the HMI works
Ασφάλεια Δεν φαίνεται στην κάμερα κανένας προφυλακτήρας, φωτεινή κουρτίνα ή στάση e-stop Στάνταρ και προαιρετικές συσκευές ασφαλείας καθώς και πιστοποιήσεις (CE, ISO)
💪 Βελτίωση της απόδοσης στην άσκηση The wrap–transfer–stack sequence runs automatically in the clip Rated line speed, coils per hour, voltage, power draw, and utility requirements

Για ποιον έχει σχεδιαστεί αυτό το μηχάνημα

The demo fits the profile of a production line that handles finished steel wire coils as heavy, fragile-to-scratch workpieces: the machine humanizes the two handling jobs people least want to do manually — wrapping a large ring in protective film and lifting that same ring onto a stack.

  • Steel wire and rod producers finishing coils before dispatch.
  • Fastener, cable, and wire-product plants receiving coil stock that must arrive clean and undamaged.
  • Facilities currently hand-wrapping and hand-stacking coils, where irregular tension and heavy lifting are the main pain points.
  • Lines feeding downstream packing, where the wrapped coil needs to arrive at a stable, uniform position for strapping, palletizing, or labeling.

Based only on this clip, the machine is demonstrated with one coil size and one yellow covering; different coil diameters, face widths, and cover types should be confirmed or test-run with the builder before ordering.

Τι πρέπει να επαληθεύσετε πριν αγοράσετε

None of the following appears in the video, so add these to your request-for-quote checklist:

  • Coil size range supported: outer diameter, inner diameter, and face width.
  • Maximum coil weight per line and per stacking position.
  • Rated line speed in coils per hour, including wrap, transfer, and stacking time.
  • Whether the same machine performs rewinding, or rewinding is an upstream unit in the line.
  • Whether an automatic strapping and wrapping sequence can be combined in one pass.
  • Ηλεκτρικές απαιτήσεις — τάση, φάση και κατανάλωση ισχύος.
  • Wrapping material options, sleeve sizing, and printed branding (e.g. “FHOPE GROUP” style branding on the sleeve).
  • Standard and optional safety equipment, plus certification documents.
  • Fit with your existing conveyor height, floor space, and coil feed layout.

Συχνές Ερωτήσεις

Does the line rewound the wire as well as wrapping it? The machine is named a rewinding and packing machine, but this clip shows the packing side — loading, sleeve wrapping, transfer, and rack stacking. Whether rewinding happens on this same machine or on an upstream unit is not visible, so confirm the line configuration with the manufacturer.

How much of the process is automatic? In the footage a worker loads the bare coil, and from there the sleeve application, powered conveyance, lift, and rack placement run without manual handling. The level of automation before and after (feeding, discharge, palletizing) should be confirmed for your layout.

What does the yellow covering protect against? The sleeve fully encloses the wound coil in the video, which is consistent with protecting the wire surface from dust, moisture, and handling scratches. The exact material grade and its moisture performance should be confirmed with the supplier.

Μπορεί να χειριστεί το μέγεθος του πηνίου μου; Only the single coil shown on camera can be verified from this clip. Coil diameter, width, and weight limits are not printed anywhere in the footage, so send your coil dimensions to the manufacturer for a fit check.

Is it safe to put in a busy production area? No guard, light curtain, or emergency stop appears on camera, but safety fittings are frequently optional rather than absent. Ask which safety package comes standard and which certifications apply in your region.

Σχετική ανάγνωση

Επόμενο βήμα

If this steel wire rewinding and packing machine looks like a fit for your line, send your coil size, weight, and target output to our sales team for a specification-matched quote.

Επικοινωνήστε μαζί μας

Δημοσιεύτηκε: 2026-09-08