Hydraulic Rubber Hose Packing Machine Specs

Name: Hydraulikschlauch-Verpackungsmaschine: Technische Daten und industrielle Anwendungen
Uploaded: 2020-06-22T09:26:28+00:00
Duration: 1 min 46 s
Description: > **Executive summary** > > Hydraulic rubber hose ships as heavy coils, and the wrap must keep out dust and moisture and hold the coil shape until it is cut and crimped at the customer. Our hose coil wrapping machines pass a ring through the coil eye while rollers turn…

Executive summary

Hydraulic rubber hose ships as heavy coils, and the wrap must keep out dust and moisture and hold the coil shape until it is cut and crimped at the customer. Our hose coil wrapping machines pass a ring through the coil eye while rollers turn the coil, laying stretch film all round it. Two models cover coils from 500 mm to 1,400 mm OD. This page gives the specs, how the line works, the wrap maths and how to pick a model.

This wrapper has a blue frame with an opening ring and guide wheels, set between powered roller conveyors and yellow mesh guards. A red rubber hose coil stands on the rollers while the ring wraps it, and it leaves fully covered in red stretch film.

Why wrap hydraulic hose coils

Dirt inside a hydraulic hose is a failure risk in the finished assembly, and the outer cover must not be cut or marked. An open coil also springs loose and is hard to stack. A full film wrap seals the coil, holds its shape and keeps the label visible. A machine gives the same overlap and tension on every coil, so the wrap does not tear in transit.

Wie funktioniert die Maschine?

Einspeisung: the coil runs in on the roller conveyor.
Faden: the ring has an opening segment; with the coil in place, the segment closes so the ring runs through the coil eye.
Wickeln: the ring turns and lays film through the eye while the support rollers rotate the coil.
Schnitt: the film is cut and pressed on at the end of the cycle.
Auslauf: the wrapped coil runs out to labelling or palletizing.

Technische Spezifikationen

Artikel	FPCA-200H	FPH-500
Spule ID	200 – 350 mm	300 – 800 mm
Spule OD	500 – 650 mm	600 – 1,400 mm
Spulenbreite	150 – 300 mm	150 – 400 mm
Coilgewicht	10-50 kg	20-200 kg
Maximale Ringgeschwindigkeit	100 r / min	100 r / min
Tuning	2.0 kW	3.5 kW
versorgung	380 V, 60 Hz, 3 Phasen	380 V, 60 Hz, 3 Phasen
Stretchfolienrolle	Außendurchmesser 100–140 mm, Kerndurchmesser 50 mm, Breite 90 mm	Außendurchmesser 100–140 mm, Kerndurchmesser 50 mm, Breite 90 mm
Papierrolle	option, OD 100–450 mm	Außendurchmesser 200–450 mm, Kern 50 mm

Other voltages and coil sizes are confirmed at quote.

Wrap maths

Ring passes per layer ≈ π × coil OD ÷ (film width × (1 − overlap)).

Wickelzeit (s) ≈ Ringdurchgänge ÷ Ringgeschwindigkeit (U/min) × 60.

Example only: a 900 mm OD coil with 90 mm film at 50% overlap needs about π × 900 ÷ (90 × 0.5) ≈ 63 passes. At 100 r/min that is about 63 ÷ 100 × 60 ≈ 38 s of wrapping, before load and unload time.

Industrielle Anwendungen

Hydraulic hose plants: wire-braided and spiral hose coils before shipping to assemblers.
Industrial rubber hose: air, water and fuel hose coils.
Plastic and PVC hose: garden and suction hose coils on the smaller model.
Cable and tube: the same principle works for cable and soft tube coils.

Auswahl-Checkliste

Spulen-Innendurchmesser, Außendurchmesser, Breite und Gewicht?
Hose type and cover surface?
Film, Papier oder beides?
Overlap and number of layers?
Spulen pro Stunde?
Standalone or inline with coiling?

Sicherheit

We design coil wrappers to EN ISO 12100:2010 for risk assessment, EN 415-10 for packaging machine safety and EN 60204-1 for electrical equipment. The ring zone is fenced with mesh guards and an E-stop is on the panel.

Häufig gestellte Fragen zur Technik

Q: Which model for 1,000 mm coils? A: The FPH-500, which covers OD up to 1,400 mm and 200 kg.

Q: Can it use coloured film? A: Yes. Coloured film helps identify hose grades in the warehouse.

Q: Will the rollers mark the hose? A: The coil sits on smooth support rollers, and the film tension is adjustable.

Q: Can it run with a coiler? A: Yes, by conveyor from the coiling machine.

Nächster Schritt

Send your coil sizes, weight and output an info@fhopepack.com.
Wir bestätigen the model and layout.
Wir antworten innerhalb von 24 Stunden mit einem Vorschlag und einem Kostenvoranschlag.