Vysokorychlostní malý balicí stroj na pneumatiky: Řešení pro průmysl

> **Shrnutí**
>
> A high speed small tyre wrapping machine spirals film or tape through the tyre bore while the tyre turns, covering tread, sidewalls and bead in one pass. Our FPT-200 takes tyres with a 300–700 mm bore and 510–800 mm outside diameter, up to 250 mm wide and 30 kg, with a ring speed of up to 120 r/min. A small tyre takes about 18–30 s. Below we show how overlap sets the speed, a motorcycle tyre example, and tyres per hour and per shift.

The tyre stands upright on drive rollers while the white wrapping ring passes through its bore, laying a spiral of film round the section. The base is blue, and a yellow guard covers the drive side. An operator loads the tyre from the top through the open ring.

Obsah

Which tyres count as small

| Tyre | Fits the FPT-200 when |
| :--- | :--- |
| Motorcycle and scooter tyres | bore 300–700 mm and OD 510–800 mm |
| Small car tyres | width up to 250 mm and weight up to 30 kg |
| Wheelbarrow, trolley and small industrial tyres | OD at least 510 mm |
| Larger car and SUV tyres | move to the FPT-300: bore 500–900 mm, OD 800–1,200 mm |

What sets the speed

The ring makes one wrap per turn. The number of wraps comes from the tyre size and the overlap:

**Wraps = π × OD ÷ advance per wrap**, where the advance is the film width × (1 − overlap).

**Ring time = wraps ÷ ring speed.** At 120 r/min the ring makes two wraps a second.

So overlap is the main speed lever. Less overlap means fewer wraps and a faster cycle, but a thinner cover. The FPT-200 sets overlap from 10 to 80%. Soft start and stop by inverter keeps the tyre steady at full ring speed, and a brake in the film roller holds the tension. Film roll size, the film cut method and tyre unloading are confirmed at quote.

FPT-200 data

| Item | FPT-200 |
| :--- | :--- |
| Tyre bore (ID) | 300–700 mm |
| Tyre OD | 510–800 mm |
| Tyre width | 40–250 mm |
| Tyre weight | 10–30 kg |
| Rychlost vyzvánění | 0–120 ot./min |
| Wrapping time | 18–30 s per tyre |
| Překrytí | 10–80 % |
| Power | 1.5 kW |
| Voltage | AC 380 V, 50 Hz, or to order |
| Loading | from the top, C ring opens upward |
| Operation | automatic or semi-automatic, touch screen with error display |

Worked example: a 90/90-18 motorcycle tyre

Take a 90/90-18 tyre wrapped with 100 mm film. These are illustrative customer figures.

| Kontrola | Výpočet | Výsledek |
| :--- | :--- | :--- |
| Bore | 18 × 25.4 | ≈ 457 mm |
| Sidewall height | 0.9 × 90 | 81 mm |
| OD | 457 + 2 × 81 | 619 mm |
| Fits FPT-200? | bore 457, OD 619, width 90 mm | yes |
| Advance at 50% overlap | 100 × 0.5 | 50 mm |
| Wraps | π × 619 ÷ 50 | ≈ 39 |
| Ring time at 120 r/min | 39 ÷ 120 × 60 | ≈ 20 s |
| Film path per wrap | 2 × (90 + 81) | 342 mm |
| Film per tyre | 39 × 0.342 | ≈ 13 m |

**At 30% overlap** the advance is 100 × 0.7 = 70 mm, the wraps drop to π × 619 ÷ 70 ≈ 28, and the pure ring time to 28 ÷ 120 × 60 = 14 s. That is steady running at full speed only. The rated 18–30 s per tyre also covers the soft start, the stop and the film cut, so plan with 18 s as the floor.

The 342 mm film path treats the tyre section as a rectangle. It is an envelope figure; the real path round the rounded section is a little shorter, and film neck-down under tension changes the applied length.

Tyres per hour and per shift

Add loading and unloading to the ring time. Say 10 s by hand, an illustrative figure.

| Overlap | Ring time | Total per tyre | Tyres per hour | Tyres per 8 h shift |
| :--- | :--- | :--- | :--- | :--- |
| 50% | 20 s | 30 s | 3,600 ÷ 30 = 120 | 8 × 120 = 960 |
| 30% | 18 s (rated floor) | 28 s | 3,600 ÷ 28 ≈ 128 | 8 × 128 = 1,024 |

**Result.** Cutting overlap from 50% to 30% raises output from 120 to about 128 tyres an hour on this tyre, because the cycle meets the 18 s floor. Loading is the bigger lever: a conveyor feed and automatic mode remove most of the 10 s, confirmed at quote.

Film, tape or knit belt

| Material | Use |
| :--- | :--- |
| Stretch film or PE film | dust and moisture cover for storage and export |
| PP or knit belt | breathable cover, abrasion protection |
| Silver or paper tape | retail look; a logo tape can cover the OD in the same pass |

Kontrolní seznam pro výběr

1. Tyre sizes: bore, OD and width, smallest and largest.
2. Tyre weight.
3. Tyres per hour.
4. Material and overlap wanted.
5. Manual top loading or conveyor feed.
6. Power supply.

Bezpečnost

We design to EN ISO 12100:2010, EN 415-10 for packaging machinery and EN 60204-1 for the electrical equipment. The turning ring and the drive rollers are the hazards. The ring opens to the top for loading, so the loading zone needs hold-to-run setting controls or a light curtain. Guardrails, an emergency stop and an interlocked guard are agreed per project, together with the CE documents.

Často kladené otázky k inženýrství

Q: How fast is one tyre?
A: About 18–30 s on the FPT-200, set by tyre size and overlap.

Q: Can one machine take different tyre sizes?
A: Yes, within the bore, OD and width ranges; the rollers adjust to the tyre.

Q: Does the tyre need a pallet or jig?
A: No. It stands on the drive rollers and turns during wrapping.

Q: Can it print or show our logo?
A: A logo tape can cover the OD in the same pass.

Q: Which model for car tyres?
A: Small car tyres fit the FPT-200; larger ones need the FPT-300.

Další krok

1. **Send your tyre sizes, weights and tyres per hour** to info@fhopepack.com.
2. **We choose** the model, material and overlap.
3. **Odpovíme do 24 hodin** s návrhem a cenovou nabídkou.

- [Top-loading tyre packing machine, FPT-200 data (product)](https://www.fhopepack.com/Tyre-packing-machine/Tyre-Packing-Machine-FPT-100.html)
- [Tyre packing machine, FPT-300 data (product)](https://www.fhopepack.com/Tyre-packing-machine/Tyre-Packing-Machine-FPT-200.html)
- [Tyre wrapping machine new design](https://www.fhopepack.com/videos/tyre-wrapping-machine-new-design/)
- [Tyre wrapping machines, cool design](https://www.fhopepack.com/videos/tyre-wrapping-machines-cool-design/)
- [Tyre wrapping machine for PCR tyres](https://www.fhopepack.com/videos/tyre-packing-machine-tyre-wrapping-machine-for-pcr/)
- [Online automatic multiple tyres strapping machine](https://www.fhopepack.com/videos/online-automatic-multiple-tires-strapping-machine/)

Zdroje

- FHOPE product pages: tyre packing machine tables FPT-200 and FPT-300 (labelled by the model name in each table)
- EN ISO 12100:2010; EN 415-10; EN 60204-1
- Our small tyre wrapping machine shown above

Naposledy zkontrolováno: 19. 10. 2026