> **ملخص تنفيذي**
> This clip shows one of our steel wire lines. Wire from the take-up machines is laid in rings into a cage to form a coil, the coil moves on rollers to the wrapping station, and a ring wraps film through the coil eye. The wrapper matches our FPW-AU300, which takes coils of 300–1,500 kg and 500–1,200 mm OD. Below we cover the stages, why they run in one line, the data and a worked example for turns per coil.
جدول المحتويات
- ما يُظهره المقطع
- لماذا يتم تشغيل إعادة اللف واللف في سطر واحد؟
- بيانات FPW-AU300
- عدد الدورات لكل ملف
- قائمة التحقق من الاختيار
- سلامة
- أسئلة وأجوبة هندسية
- الخطوة التالية
- القراءة ذات الصلة
- مصادر
ما يُظهره المقطع
يتبع المشبك سلكًا فولاذيًا من آلات السحب إلى لفة ملفوفة في أحد خطوط الأسلاك لدينا.
| Stage | What you see |
|---|---|
| Take-up | A row of blue take-up machines with overhead wire guides feeds wire into the line |
| Rewinding | Close-ups show a rotating laying head that drops the wire in rings into a cage below, forming the coil |
| Control | Grey cabinets with touch-screen panels sit beside each rewinding station |
| Transfer | The finished coil leaves the station and moves along a roller conveyor |
| Wrapping | The coil lies flat on rollers between upright guide rollers while a ring passes film through the coil eye |
| Result | The last frames show the coil covered in yellow film |
لماذا يتم تشغيل إعادة اللف واللف في سطر واحد؟
- **No double handling.** The coil goes from the rewinding cage to the wrapper on conveyors, so no crane or forklift lifts it in between.
- **Steady coil.** The upright guide rollers hold the flat coil in place while the ring turns.
- **Matched pace.** Each rewinding station feeds the same wrapper, so the wrapper is sized to the combined coil rate.
- **Clean surface.** The film covers the wire before it is stored or shipped.
بيانات FPW-AU300
تتوافق محطة التغليف مع آلة تغليف لفائف الأسلاك الفولاذية الأوتوماتيكية FPW-AU300. بياناتنا المنشورة:
| Item | Published value |
|---|---|
| وزن اللفة | 300-1,500 كجم |
| عرض اللفة | 100-300 مم |
| القطر الخارجي للملف | 500-1,200 مم |
| قطر الملف | 300-900 مم |
| OD minus ID | Under 500 mm |
| Roller speed | 2–4 m/min |
| سرعة الحلقة | 0-90 دورة/دقيقة |
| التداخل | 10-90% |
| Wrap material | Stretch film or paper, 120 mm wide, 50 mm core |
| Power | About 3.8 kW, 380 V 50 Hz 3-phase |
يتم بناء محطات إعادة اللف وفقًا لحجم السلك ووزن الملف لكل خط، لذلك يتم تحديد بياناتها لكل مشروع على حدة.
عدد الدورات لكل ملف
**Worked example (illustrative).** With 120 mm film at 50% overlap, each turn advances 120 × 0.5 = 60 mm round the coil. A coil of 1,000 mm OD and 600 mm ID has a mean diameter of 800 mm, so its centre line is about π × 800 ≈ 2,513 mm round. That needs about 2,513 ÷ 60 ≈ 42 ring turns for one full cover. Roller speed and ring speed are set together to hold this pitch.
قائمة التحقق من الاختيار
- [ ] Wire diameter and grade.
- [ ] Coil weight, OD, ID and width.
- [ ] Number of rewinding stations feeding the wrapper.
- [ ] Film or paper, and overlap.
- [ ] عدد اللفات في الساعة.
- [ ] Labelling, weighing or stacking after wrapping, as in our [steel wire coil wrapping, upending and stacking line](https://www.fhopepack.com/videos/high-speed-steel-wire-rewinding-packing-machine/).
سلامة
- Keep clear of the laying head and the cage while the wire runs.
- Guard the wrapping ring and stop it before reaching in.
- Lock out the conveyor before clearing a coil.
- For CE markets, the line is designed to ISO 12100 and EN 415-10.
أسئلة وأجوبة هندسية
Q: What does this line do?
A: It rewinds steel wire into coils and wraps each coil in film through the coil eye.
Q: What overlap can be set?
A: 10–90% on the FPW-AU300; 50% is used in the worked example.
Q: How does the coil reach the wrapper?
A: On roller conveyors from the rewinding station, with no crane in between.
Q: What coil sizes does the wrapper take?
A: OD 500–1,200 mm, ID 300–900 mm and width 100–300 mm on our FPW-AU300 data.
Q: How heavy can the coil be?
A: 300–1,500 kg on the FPW-AU300.
Q: How many ring turns cover a coil?
A: About 42 turns for a 1,000 mm OD, 600 mm ID coil with 120 mm film at 50% overlap.
Q: Can paper be used instead of film?
A: Yes. The FPW-AU300 takes stretch film or paper, 120 mm wide.
س: ما هي المعايير المطبقة؟
ج: بالنسبة لأسواق CE، ISO 12100 و EN 415-10.
الخطوة التالية
نقوم بتحديد حجم خط إعادة لف وتعبئة لفائف الأسلاك في ثلاث خطوات:
1. **Submit your layout drawing** with wire size, coil weight and dimensions and coils per hour, to **info@fhopepack.com**.
2. **استلام عرض خلال 48 ساعة** يتضمن بيانات الآلة وتصميمها.
3. **Book a site survey** so we confirm the line layout and conveyor links.
القراءة ذات الصلة
- [Steel Wire Coil Wrapping, Upending and Stacking Line](https://www.fhopepack.com/videos/high-speed-steel-wire-rewinding-packing-machine/)
- [Automatic Wire Coil Rewinding and Tying Machine](https://www.fhopepack.com/videos/automatic-wire-coil-rewinding-and-tying-machine-video/)
- [Automatic Steel Wire Coil Rewinding and Compacting Line](https://www.fhopepack.com/videos/automatic-steel-wire-coil-rewinding-and-compacting-line/)
- [FPW-AU300 data](https://www.fhopepack.com/Wire-coil-wrapping-machine/automatic-steel-wire-coil-packing-machine.html)
مصادر
- Clip (our footage): [the video on YouTube](https://www.youtube.com/watch?v=xRpDx-6ecos)
- Coil range, speeds, overlap, material and power: [FPW-AU300 data](https://www.fhopepack.com/Wire-coil-wrapping-machine/automatic-steel-wire-coil-packing-machine.html)
- Turns per coil: our worked arithmetic
- نطاق المعايير: ISO 12100:2010؛ [EN 415-10:2014](https://www.nen.nl/en/nen-en-415-10-2014-en-191845)
- توقيت تقديم المقترح: الموافقة على طلب تعديل المنزل (تقديم المقترح خلال 48 ساعة)
آخر مراجعة: 2026-10-10
