تغليف قطاعات الألمنيوم: التشغيل والتطبيقات

> **ملخص تنفيذي**
>
> Anodized and powder-coated aluminum profiles scratch when bundles are tied by hand and slide against each other. Our aluminum profile stretch wrapping machine pushes the bundle through a rotating film ring on driven rollers. The film covers the whole length in an overlapping spiral, so the profiles stay tight, clean and dry from extrusion plant to site.

The bundle runs on rubber-covered rollers into a yellow film ring. A side guide keeps it on the centre line, and a pneumatic press roller above the ring holds the profiles down so they do not lift while the film pulls on them. The rollers continue on the far side of the ring to carry the wrapped bundle out.

جدول المحتويات

Why wrap profile bundles

A bundle of profiles moves as one piece only if something holds it tight. Tape at a few points leaves the faces open between the bands, and the profiles rub when the bundle flexes on a forklift. A full-length film spiral holds every profile, keeps dust off the finished surface and shows the profile through the film for checking.

تسلسل الآلة

1. The operator sets the bundle on the infeed rollers against the side guide.
2. The front sensor sees the bundle and the press roller comes down.
3. The film end is held and the ring starts as the bundle moves forward.
4. The rollers carry the bundle through the ring at a steady speed.
5. At the tail the ring adds reinforcement turns, set in the program, then the film is cut automatically.
6. The press roller lifts and the wrapped bundle runs out on the outfeed.

بيانات الجهاز

| Item | E200 horizontal stretch wrapper |
| :--- | :--- |
| Package envelope (OD or section diagonal) | 50–200 mm |
| Package length | over 1,000 mm |
| Package weight | 8–100 kg |
| Infeed and outfeed conveyors | 2,000 mm each, motor driven |
| Conveying speed | 6–12 m/min |
| Overlap | 10%–90% |
| Ring turning speed | 10–120 r/min, adjustable |
| Power | about 2.5 kW |
| Film roll | stretch film, 100–200 mm wide, 100–200 mm OD, 50 mm core |
| Start and stop | soft |
| Guards | electro-welded mesh |

Profile lengths of 6 m and more need extra support tables beyond the 2,000 mm conveyors. Film tension and film thickness for your bundle are confirmed at quote.

Will my bundle fit the ring

**Bundle diagonal = √(width² + height²)**

Example only: a 120 × 80 mm bundle has a diagonal of √(120² + 80²) ≈ 144 mm, inside the 50–200 mm envelope. A 160 × 140 mm bundle gives about 213 mm and is too large for this model, so it moves to a larger ring.

Check the weight as well: a 6 m bundle of profiles at 2 kg/m per profile and 8 profiles weighs 6 × 2 × 8 = 96 kg, just inside the 100 kg limit.

Overlap and film use

**Bundle travel per ring turn = conveying speed ÷ ring speed**

**Overlap = 1 − travel per turn ÷ film width**

Example only: at 6 m/min conveying and 120 r/min ring speed the bundle travels 6,000 ÷ 120 = 50 mm per ring turn. If it travels 50 mm per ring turn and the film is 100 mm wide, the overlap is 1 − 50 ÷ 100 = 50%. Each metre of bundle then takes 1,000 ÷ 50 = 20 ring turns.

The 144 mm bundle above has a perimeter of 2 × (120 + 80) = 400 mm, so it takes about 20 × 0.4 = 8 linear metres of applied film per metre of bundle. That is film on the load after stretch; the length drawn off the roll is shorter by the stretch the brake puts in.

قائمة التحقق من الاختيار

1. Bundle width, height and length.
2. Bundle weight.
3. Profile finish: mill, anodized or powder-coated.
4. Bundles per hour.
5. Film only, or paper or foam under the film.
6. Manual loading or automatic bundle infeed.

سلامة

We design to EN ISO 12100:2010 for risk assessment, EN 415-10 for packaging machine safety and EN 60204-1 for the electrical equipment. The ring sits behind electro-welded mesh guards, and the soft start keeps the bundle from jerking under the press roller.

أسئلة وأجوبة هندسية

Q: Will the film mark a powder-coated surface?
A: Stretch film lies on the surface without adhesive. For high-gloss finishes, paper can go under the film.

Q: Why is a press roller needed?
A: The film pulls the bundle sideways and up as the ring turns. The press roller holds it on the rollers so the spiral stays even.

Q: Can it wrap single profiles?
A: Yes, inside the 50–200 mm envelope and over 1,000 mm long.

الخطوة التالية

1. **Send your bundle size, length, weight and bundles per hour** to info@fhopepack.com.
2. **We set** the ring, conveyor length and film program.
3. **We reply within 24 hours** with a proposal and quotation.

- [E200 horizontal stretch wrapper (product)](https://www.fhopepack.com/Automatic-horizontal-stretch-wrapper/E200-horizontal-stretch-wrapper.html)
- [Aluminum profile paper packing machine (product)](https://www.fhopepack.com/Aluminum/aluminum-profile-paper-packing-machine.html)
- [Aluminum horizontal wrapping machine with spacer feeder](https://www.fhopepack.com/videos/aluminum-horizontal-wrapping-machine-with-spacer-feeder/)
- [Horizontal full auto aluminum rods and profiles wrapping machine](https://www.fhopepack.com/videos/horizontal-full-auto-alum-rods-and-profiles-wrapping-packing-machine/)

مصادر

- FHOPE product pages: E200 horizontal stretch wrapper, aluminum profile paper packing machine
- EN ISO 12100:2010; EN 415-10; EN 60204-1

آخر مراجعة: 2026-10-20

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