The Modern day Cosmetic Group, Inc. of Minor Falls, NJ, has been formulating, manufacturing, and packaging private-label cosmetics considering that the mid-’70s, giving things this kind of as lipsticks, powders, eyeshadows, cleansers, toners, and moisturizers, as properly as numerous other make-up and skincare merchandise. Consumers incorporate salons, spas, on the internet stores, and home searching channels, hunting for limited runs of custom items.
As with any packaging organization, whether or not generating brief or extended operates, speed is usually an problem, with consumers hunting for more rapidly and quicker turnaround instances for concluded goods. For CCG, the handbook software of preprinted item labels on its cosmetic compacts had become a long and cumbersome procedure. Doing work with its products provider, Custom made Pak Remedies, CCG was ready to minimize the steps and increase the speed of its compact labeling and coding, although also reducing label squander, via the use of a semi-automated solution.
Pace & flexibility
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Prior to automating the process, CCG was buying labels preprinted with item details and good deal code numbers—a process that could often take months. Operators at the Little Falls plant then manually utilized the labels to the cosmetic compacts, and unused labels were discarded.
To meet CCG’s specifications, a new method essential to not only offer better software pace, but also the capacity to print lot codes on need. One more prerequisite was overall flexibility. Says CCG President Ivonne Ruggles, “We wanted the ability to perform with numerous label and compact dimensions as properly as a number of ink varieties.”
The answer advised by Enzo Lofaro, proprietor of Custom made Pak, was an enclosed program comprising an ink-jet coder, the Autoprint X1JET HP from AT Information Products, coupled with the LABELEX® JR TPM label applicator from Labelpack. “With the machine I proposed, which they sooner or later bought, everything is carried out on desire, and in a single solitary action, and most importantly, there is no waste of labels,” he says.
The compact X1JET thermal ink-jet coder, based mostly on Hewlett-Packard technologies, integrates a controller and printer in 1 device. Programming of the printer for various label measurements can be completed by means of a number of strategies: data transfer using a USB adhere, by connecting Ethernet and ETA-232, by way of the PLC, or via a net interface. Ruggles suggests CCG makes use of a USB adhere to upload the recipes for the label dimensions. Gear changeover from a single label dimension to one more entails just a pair of tiny changes, she provides.
One particular of Ruggles’ favorite attributes of the equipment is its use of the HP ink-jet cartridge, which she suggests, “can just be popped appropriate in and out” of the printer. It also requires no upkeep. The cartridge is accessible in a selection of h2o- and solvent-based mostly inks and can print on coated and uncoated components.
The second machine, the LABELEX JR TPM, is activated by a foot pedal and applies the preprinted label with the lot code to the beauty compacts. The applicator is an entry-stage design that gives an straightforward and linear path for the label reel and a compact footprint.
With the new technique, an operator manually feeds the compacts into the infeed of the coding/labeling method, exactly where the whole lot-coded labels are utilized. When the compacts exit the device, operators glue the powdered merchandise to the within of the package. Ruggles says the velocity of the method is minimal only by the operators’ capacity to preserve up with it. Regular operate lengths, she provides, are among 1,000 and 2,000 operates from 100,00 to 200,000 are “doable” and operates from 1,000 to a hundred,000 are “the most viable.”
Given that its set up in Slide 2014, the program has satisfied all of CCG’s demands. Suggests Lofaro, “When we integrated the ink-jet coder with the printer, it was a best fit for their application. It also has a very little footprint so that you can fundamentally suit it anywhere. The machine is also extremely adaptable for any long term job that they may have. And, the applicator is enclosed in Plexiglas with two digital barriers, which keeps the operators protected from damage.”