Packaging towards high-end transition

In recent years, stretch wrapping machine and packaging machinery towards high-end transition has shown its strong momentum of development, automation, intelligent level of equipment greatly enhance. Packaging machinery production of domestic enterprises will face the test of the transformation and upgrade of industry.
The personage inside course of study points out, the technical content of packaging products is reflected in the processing technology and technical equipment, the process is the core means, equipment is a key development, validation, manufacturing, packaging machinery occupies a dominant position in the packaging process. Although China has accelerated the technological innovation development, narrowing the gap with the advanced level of the industry. But foreign R & D results emerge in an endless stream, development trend of increasingly diverse, if the domestic industry is unable to achieve a breakthrough innovation, will never be able to realize counter ultra on imported equipment and domestic stretch wrapper packaging machinery.
According to the international famous researchers to investigate the stretch packaging machinery manufacturers around the world, the next few years, the field of packaging machinery will continue to maintain the good momentum of development, but the industry as a whole pattern will change greatly.
Before a few years, the rapid development, the growth rate of total industrial output value and sales output value is 11.64% and 11.17% respectively compared to the same period, the cumulative production of packaging equipment for 82673 units, year-on-year growth of 21.97%, cumulative year-on-year growth of 20.64%.
Development prospects of stretch packaging machinery industry is very optimistic. But only by continuously to achieve a new breakthrough. Try  to keep up with changes in demand, seize the initiative in the market, pushing toward the high-end, intelligent direction of development of the industry.

characteristics of horizontal stretch wrapper

The characteristics of horizontal stretch wrapper:
1, the PLC automatic control system, frequency control, electrical components adopt international famous brand.
2, using man-machine interface operating system.
3, mechanical overload automatic shutdown.
4, automatically reject lacking of package product and leaflet.
5, fault display, alarm and finished counting.
6, stable performance, easy operation.
Technical parameters:
Project
Parameter
Packing speed
30-120 box /min
Paper box
Quality requirements
250-350g/ square meters [regarded carton size and decide]
Size range
(L * W * H)
(65-125) mm x (30-85) mm x (12-50) mm
Instructions
Quality requirements
60-70g/ square meters
The unfolded size range
(L * W)
(80-250) mm x (90-170) mm
Folding size range
(L * W)
[1-4] fold
Compressed air
The pressure of work
Greater than or equal to 0.6MPa
Gas consumption
120-160L/min
Electric source
220V 50HZ
The main motor power
1.10kw
Overall dimensions (L * W * H)
2150 mm x 1140 mm x 1800 mm
The net weight
About 1100kg
Z-90 horizontal stretch wrapper,automatic cartoning machine is set light, electricity, gas, machine integration of high-tech products. It is suitable for bubble capsule and tablet forming, with plastic packaging global automatic box cover plates and similar articles. Transfer the working process is medicine board or goods (once a or a plurality of plate adjustable); drug instructions transmitted (1-4 can be folded automatic folding device stack); automatic carton forming and transmitting, medicine plate joint folded instructions at the same time into cartons; and complete the automatic batch, at both ends of the paper sealing tongue complex packaging process. The stretch wrapping machine can and blister packaging machine line is a kind of forming packaging line (SOL machine capable of heating).

analysis of the packaging problems

According to the analysis of the above problems, we can know, equipment failure in the measurement error in terms of the problem, should first distinguish is static or dynamic error error, according to the fault situation of the field show, solutions with the working principle of the equipment for the corresponding. Such as:
1, as long as the replacement of a batch of material is to modify a control parameter can be used for normal metering control work, the situation can be summarized as the dynamic error, because the material causes. If the replacement of material varieties are not the same for varieties of PACKAGING materials should be set independently working class group separately control. If it is the same variety replacement of different batches of words should check whether the whether the material in the process of replacement density, liquidity has changed. If there should be to carry on the investigation to the direction of.
2, work of a few times have to re set the control parameters in order to continue to work. This is the phenomenon of dynamic error. Because of the same material the same batch, so generally do not appear to flow density, proportion, change. After exclusion of each component of fault should be to check the measurement mechanism and a bag clamping mechanism of the existence of the phenomenon of sticky material, because of sticky material will make the measurement of materials can not be completely emptied or the next quantitative together when shorting, causing the error.
3, the replacement of varieties of materials will be re quantization calibration to work correctly. This kind of situation can be classified into static error, should check whether the material is different and because the liquidity stress change generated gravity center offset makes the sensor produces a disequilibrium phenomenon of formation of angle difference in enters the measuring barrel, whether it is because of the different materials, the air content resulted from the change of negative air pressure change impact force sensor unbalanced forming angle difference.
4, to replace the material or replace the measurement target value after the emergence of error, the need to re run only after the use of quantitative calibration. This situation will arise static error or dynamic error in two cases.
(1) static error: the static error is caused by different material properties are also different, measuring target value for different amount of accumulation of the material into the measuring barrel is also different, in these cases, the center of gravity of its material enters the measuring barrel also will shift phenomenon and stress point shift to sensor generates angle difference phenomenon.
(2) the dynamic error: because of the different materials, the proportion is different. The air quantity produced by different target value (column) are also different. So these conditions affect the calculation of slow addition amount in advance by the proportion of air volume (volume or column) material weight change and cause measurement error.

Problem shoot for stretch wrapper

For the quantitative stretch wrapping machine and pallet packing machine, packaging scale is the key. We will appear error or big or small in practice, quantitative scale measurement accuracy error. It is divided into static error and dynamic error two phenomena. In the presence of measurement error when we first have to determine which are a kind of error phenomenon, so that we can accurately identify the root causes of failure, solve problems of fundamental. Below, we began to analyze the static error and dynamic error is how to produce, how to deal with:
A static error: static error numerical instrument display and the actual checking value to a. Through the re demarcation of proofreading and then can use normal measurement. The main causes are:
(1): sensor deformation due to sensor after long-term use, metal structure parts of its external appear normal mechanical fatigue phenomena to a certain extent, it will cause deformation, in the deformation process, the resistance change of fission resistance will affect the sensor, the sensor feedback MV this case number will be change, resulting in the original calibration values appear in the proportion calculation error caused by measurement error. At this time, as long as the re quantization calibration can solve problems.
(2) sensor damage: affected by external forces or voltage instability impact factors, damage, due to the special structure of the sensor, we do not have the conditions for on-site repair of sensor. This situation can only replace the sensor.
(3) sensor has angle difference: sensor generates angle difference will influence the balance of fission resistance sensor angle fission occurs angle offset and affect the normal feedback signal caused by static error. Such a situation as long as the re of metering mechanism for the overall level of proofreading, so that each of the sensor angle by pressure balance can solve the problem of fault.
(4) the instrument A/D converter fault, not normal acquisition sensor signal transmission. Under this circumstances, as long as the replacement of the new A/D conversion module can solve the problem.
After removing the instrument A/D conversion module and sensor fault can be determined, is due to external factors caused by static error. From the force balance of mechanism, whether the measuring barrel wall stick material, soft connection material sticking, negative air pressure and other reasons one by one investigation to solve.
Two. The dynamic error: measurement instrument in the complete measurement work after the display of the obtained value is not a value set to target measurement, re setting control parameters can continue after normal use. The main factors causing the dynamic error:
1, the control part:
Control parameter or the basic working parameters to control the setting of the instrument is not reasonable.
Control components in the received command signal whether the instrument output according to schedule the action reaction, whether it will be fast and slow to make the action reaction.
2, the implementation of components:
Cylinder or motor whether because of damaged or overloaded and influence its response speed, power and etc..
Mechanical execution part whetherwear or due to foreign object reader the reasons affecting the response speed. Such as joint bearings because of the lack of lubrication card or dust pollution, the transmission shaft handle due to mechanical fatigue bending deformation caused by etc..
Because no installation index reasonably produce connection error of each component installation will cause the running accuracy of execution unit card effects of movement speed or increase the mechanical fatigue wear parts and reduce the life of the assembly, the impact of the component should have ability to work, affecting the hair Hui should be working efficiency.
3, the material factors:
Whether working operation procedure control parameter or mechanical components are according to the nature of the materials and the set, by the proportion of the material, mobility, density measurement, weight and other characteristics play an important decision. So, the change of dynamic accuracy of different materials affect or big or small. It should according to different varieties of materials or different measurement target value for setting corresponding to the working class to the targeted control parameter and settings in the debugging process.

packing materials and stretch wrapper

Automatic stretch wrapping machine and pallet packaging machine equipment fault type and the solutions:
Packaging equipment failures generally reflected in three aspects: material and product transmission fault, fault and lack of fault product delivery.
1, transmission fault
Transmission fault performance is a system failure, loss of synchronization mechanism operation etc.. This failure is usually due to improper operation, equipment vibration make fasteners loose cause, once a fault occurs, often causing significant damage to equipment, long downtime. Therefore, such a failure to resolutely put an end to happen.
The main measures are strict rules, strengthen equipment maintenance and equipment pre repair, eliminating the trouble in the bud.
2, packing materials and product delivery failure
The main products include fault fault block in the conveying channel. Reasons for this kind of fault reasons in addition to the front about raw and auxiliary materials, itself, and the channel size adjusting device, dirt improper operation channel. When fault occurs, the equipment can be automatic stop control, manual operation, during a security risk.
This type of failure can not be eliminated, therefore, strengthen equipment maintenance and pre repair, improve equipment adjustment precision, improve the staff’s operation level etc..
3, the lack of product failure
Due to the adaptive reasons of raw materials and products transportation and package itself, in the packaging does not cause equipment downtime, but packaged product is missing or increased, then in the post process to layout a plurality of line control, at the same time between between the equipment matching and motion coordination is to adjust to the synchronous state, the working principle of repair personnel should be familiar with the equipment and good adjustment, and do regular revision, do effective work in the fault frequency occurred before the.
Three, fault management:
1, by understanding the causes of the deterioration of equipment technology state: strengthen the technical level of the repair team to enhance the training, to strengthen the exchange of experience in repair, improve the repair level, discuss and carry out technological transformation, technology to eliminate the deterioration of the source.
2, find the weak link of stretch wrapping machine equipment management work, strengthen the equipment environment for attention and improvement, to strengthen the operation staff clean maintenance, repair personnel to strengthen the regular maintenance, adjustment, and from the system to define and supervise the implementation.
3, grasp the equipment failure and wear law; strengthening the recording and analysis of abnormal information of every employee of spot inspection, strengthen staff repair operation record standard statistics, implement the task of the equipment and spare parts to declare the quality inspection work, the full implementation of equipment failure repair personnel housekeeper responsibility, reach its ownership of equipment fault management and mining on the wear law, as far as possible to eliminate faults in the bud, as soon as possible to reduce the equipment failure rate of strength.
4, the formulation of the maintenance cycle, maintenance plan and improve spare parts work; combined with the actual production, according to the daily equipment information, formulate the maintenance cycle, maintenance plan and improve the repair work, make full use of the production gap, other effective use of time for the implementation of production organization in the organization.
5, find out the fault influence on production and economic loss.

Automatic high speed packaging machine equipment

The cause of the fault, automatic stretch wrapper packaging machine equipment fault type and management scheme
Editor: Date: [2014-10-9 15:57:09] is reading [56] source:
Automatic packaging machine equipment although is high efficiency, automation high production of packaging machine industry equipment, but such and such failure is inevitable, we all know that failure will not only disrupt the order of production, but also cause adverse effects in different degree on product quality, cost, safety and other aspects, causing economic losses to the enterprise. This article is the two reason Ji’nan quick Xiaobian fault of packing machine equipment to solve this problem are analyzed, and summarize the fault type and management scheme, help prevent or reduce the fault, improve the automatic packaging machine equipment technology state.
One, fully automatic stretch wrapper packaging machine equipment fault reason:
(a), packaging machine equipment production site environment is not good
1 Effect of temperature, high humidity, on the machine (22 – 2 DEG C is the best temperature, relative humidity is 55~60%). If the temperature is higher, the humidity of the environment, change the original fit because parts of the expansion, cause with loose or aggravate the wear, the service life of the machine will be greatly affected, especially made of non-metal materials slide etc.. In parts of relative motion due to deformation are prone to malfunction, serious still can damage some components and parts, and may even cause shutdown repair.
Effects of 2, more dust on the machine. If the stretch wrapping equipment for a long time and more dust in the environment, when the dust component relative motion between components, easy to produce wear, machine movement parts with the loose will cause incoordination.
(two), caused by the fault of packaging materials
Packaging film of poor quality, tension is not up to the requirements, resulting in forming overlapping wideband enough, loose packing, appearance is not up to the requirements.
Packaging film of poor quality, the cutting edge of Mao, heat sealing is irregular in shape, not close to the heat shrinking, shape error and can not accurately conveying in place, the passage blockage, resulting in downtime caused by fault, the transportation.

This stretch wrapping machine

One, overview:
This stretch wrapping machine can be equipped with various filling device, a filling device of intelligent combination weigher screw weighing device, metering device, liquid paste filling device for filling device, pickles, cup filling device and other special products, can be a simple combination to other external equipment
Two, performance and characteristics for stretch wrapping machine
1, convenient operation, using the German Siemens with PLC control, touch screen man-machine interface control system, convenient operation.
2, variable frequency speed regulation, the machine uses the frequency conversion speed regulation device, can optionally adjust speed in the specified range.
3, the automatic detection function, if not open the bag or the bag opening is not complete, not feeding, no heat sealing, bag can be used again, do not waste material, for the user to save the manufacturing cost.
4, safety device, when the working pressure is not normal or heating pipe fault, it will alarm.
5, the rapid replacement of specification packaging bag, conversion of the mechanical hand device width can be adjusted quickly and easily handle complete spacing.
6, a random distribution of organic glass security door, to protect the operator function.
7, part of the use of imported engineering plastic bearing, without refueling, reduce the pollution to the material.
8, with no oil vacuum pump, avoid producing environmental pollution.
9, the zipper bag opening stretch wrapping mechanism, specifically for the zipper bag characteristic design, avoid the bag deformation or damage.
10, package material loss is low, the machine is the use of preformed bag, packing bag pattern perfection, good sealing quality, so as to improve the product quality.
11, in line with food processing industry standards of hygiene, machines and materials or packaging bag contact parts adopt stainless steel or other materials meet the processing requirements of food hygiene, food hygiene and safety guarantee.
12, packaging a wide range, by selecting different metering device, packaging operations can be applied to the liquid, paste, powder, granule, irregular lump material.
13, packaging bags to adapt to a wide range, for multi-layer composite membrane, monolayer of PE, PP and other materials of prefabricated bags, paper bags can be applied.
Technical parameters
The model RL6-300B RL8-250B RL8-200A
Station eight station
The bag packaging material composite membrane, PP, PE etc.
Bag type self-reliance zipper bag
W:180-300mm L:200-450mm W:150-260mm L:150-350mm W:80-200mm bag size L:100-350mm
The speed of 10-40bag/min 20-45bag/min 10-55bag/min
The weight of 1500KGS 1400KGS 1200KGS
Voltage of 380V 3phase 60HZ
Power 3KW 3KW 2KW
Compressed air every 0.6 cubic meters (provided by customer)

to make orbital stretch wrapper packaging prototypes

Typically, 3 dimensional printed parts may be made faster than on the CNC (pc numerical manage) machine. Designers are able to use three dimensional stamping to rapidly develop a temporaryfixture and part, jig or fungus to maintain the manufacturing line running as the long lasting component or mold is machined. Although I believe that “temporary,” many of these bridge components/tools are very powerful. At CIDEAS, they now have custom-created Ab muscles/M100 and polycarbonate components aiding their very own creation procedures-without failure-for more than 12 years.

• Because 3D printing can build complex parts without the same design constraints of an injection molded one, these parts can be creatively engineered to save material, which also saves costs. A good example from CIDEAS is actually a closure chute produced from Ab muscles plastic-type for a capping machine. It was designed to be built with a sparse lattice of materials inside, leaving behind the exterior surface of the part strong. It is still sufficiently strong enough to resist the rigors on the orbital stretch wrapper packaging line, yet helps save lots of material. Grow this by the quantity of ultra-higher-molecular-weight (UHMW) elements on a orbital stretch wrapper packaging machine and you also (or your machinery manufacturer) may understand substantial cost savings.

Making your personal orbital stretch wrapper packaging machinery jigs, parts and molds fittings or some other tools “on demand” also decreases your components stock and all sorts of those associated expenses. And can just help you make a vital merchandise start time.

2. For precise scale modeling. Virtual simulation only will go so far. Engineers can create to-level models of orbital stretch wrapper packaging machines to more accurately measure the spatial layout of a new orbital stretch wrapper packaging line/plant.

3. For bundle design testing and verification in the line. Making a porous mildew utilized for thermoforming, for example, enables orbital stretch wrapper packaging technicians to faster create various pack designs for screening to view how minute modifications may possibly enhance the flow from the bundle around the filling line.

Sretch wrapper and WRAPPING MACHINE

WRAPPING MACHINE
– SPECIFICATIONS –

Products for wrapping: Bearings
Operations: Packing bearings with wrapping polyethylene

The size for products
Products Size Outer Diameter (mm) Inner Diameter (mm) Width (mm) Mass (kg)
Min 250 100 33 7
Max 910 800 290 280

Packing material:
• First layer: Low-density polyethylene with a thickness of 0,045 mm and width of 120 mm
• Second layer: Low-density polyethylene striated with a thickness of 0,11 … 0,15 mm and width of 50 mm
Note: widths polyethylene can be modified
Overlap polyethylene 30%-50%.

Daily production:
• 5-15 types of bearings
• 1-100 pcs. for each type bearings
The machine must be easily and quickly adjusted from one type bearing to another type.

Loading system (loading and unloading bearing):
• Manual or
• Automatical (with conveyor line)

Electricity: 380V±5% ; 50Hz.
Compressed air system: 5 bar available
Direction of security and environment: C.E. – directions
Spare parts: 2 years – perishable parts
Guaranty: 2 years

The equipment should be delivered with two operator’s manuals.

remarkable events within the pallet stretch wrapper packaging

INTERPACK is one of the most impressive activities inside the pallet stretch wrapper packaging market that brings with each other organizations and companies from worldwide who should be able to appreciate throughout a complete 7 days the largest pallet stretch wrapper packaging present and obtain familiar from the latest improvements in pallet stretch wrapper packaging equipment, services and materials.

MESPACK will be provide with all the objective to provide for all our friends, colleagues and customers with the chance to fulfill at our booth where we are going to be delighted to create a display of our own most recent developments and take you step-by-step through our exhibits.

We shall have eight machines in exhibit in operating conditions composed of two adhere pack machines and six horizontal machines. These consists of smooth and stand up pouches; zip and cap fitment applicators, pre-made pouches as well as newer hi there-velocity exceptional machines. You will receive new updated information in the next coming weeks.The new modular design allows to produce flat or stand up pouches with corner spouts which are inserted immediately after the vertical pouch seal area, before cutting the pouches. This new technology allows a long region for mechanical repeat seals and cooling seal jaws system which assures a trusted spout seal reliability.

The program is important on positive placement of the fitment then repetitive securing near the perish cutting method which guarantees an extremely correct position from the fitment in the pouch.

A camera helps make someone image of every pouch to regulate the servo positioned scissor-station as well as minimize slicing-edges (feather-sides) in the final pouch.

The complete system being entirely individual from the filling up region, making this new system specially practical for clean foods applications, hostile cleansing goods not to mention any regular software which will enable simple cleansing from the filling part of the machine.